Repair manual, 5-speed automatic gearbox 01L

Kapitelübersicht

• Technical data
  1
• 1 Vorsprung durch Technik
  1
• 1.1 General repair instructions
  1
• 1.2 Special tools
  2
• 2 Rules for cleanliness when working on the automatic gearbox
  4
• 3 Frequently occurring faults
  5
• 3.1 No power transfer in reverse gear
  5
• 3.2 Hard jolt during shift, power transmission problems in 4th and 5th gear
  5
• 3.3 Power transfer problems in 4th and 5th gear, ATF pump squeaks
  6
• 3.4 No power transmitted in any gear
  6
• 3.5 Reverse gear delayed (about 5 ... 6 seconds) after gear is selected
  7
• Torque converter
  8
• 1 Torque converter
  8
• 1.1 Checking clutch lining of torque converter clutch
  8
• 1.2 Draining torque converter
  8
• 1.3 Checking torque converter
  9
• Controls, housing
  10
• 1 Securing gearbox to assembly stand
  10
• 2 Dismantling and assembling planetary gearbox
  11
• 2.1 Component overview - planetary gearbox
  11
• 2.2 Dismantling and assembling planetary gearbox
  12
• 3 Dismantling and assembling clutch “F” with freewheel
  37
• 3.1 Component overview - clutch “F” with freewheel
  37
• 3.2 Dismantling clutch “F”
  38
• 3.3 Dismantling freewheel
  39
• 3.4 Assembling freewheel
  41
• 3.5 Assembling clutch “F”
  42
• 4 Dismantling and assembling body “I”
  46
• 4.1 Component overview - clutch “C” with sun shaft
  46
• 4.2 Dismantling and assembling clutch “C” with sun shaft
  47
• 4.3 Component overview - clutch “D”
  51
• 4.4 Component overview - clutch “E”
  53
• 4.5 Dismantling and assembling clutch “D/E”
  54
• 4.6 Component overview - planetary drive
  62
• 4.7 Dismantling and assembling planetary drive
  63
• 4.8 Assembling body “I”
  68
• 5 Dismantling and assembling body “II”
  71
• 5.1 Component overview - body “II”
  71
• 5.2 Dismantling body “II”
  72
• 5.3 Component overview - clutch “A”
  74
• 5.4 Dismantling and assembling clutch “A”
  75
• 5.5 Component overview - clutch “B”
  79
• 5.6 Dismantling and assembling clutch “B”
  80
• 5.7 Assembling body “II”
  85
• 6 Removing and installing selector shaft
  87
• Final drive - rear differential
  91
• 1 Repairing final drive, rear differential
  91
• Final drive - front differential
  92
• 1 Dismantling and assembling ATF supply unit
  92
• 1.1 Component overview - ATF supply unit
  92
• 1.2 Dismantling and assembling ATF supply unit
  93
• 1.3 Removing and installing stator shaft
  96
• 1.4 Checking flow control valve in ATF supply unit
  97
• 2 Removing and installing ATF pipes
  98
• 2.1 Removing and installing ATF pipes
  98
• 2.2 Removing and installing ATF xxx pipe for final drive
  99
• 3 Assessment of wear on gearbox components
  100
• 3.1 Assessment of wear by checking ATF for colour and contamination
  100
• 3.2 Clutch “F” with freewheel
  100
• 3.3 Clutch “C” with sun shaft
  103
• 3.4 Clutch “D”
  105
• 3.5 Clutch “E”
  107
• 3.6 Planetary drive
  109
• 3.7 Clutch “A”
  112
• 3.8 Clutch “B”
  114
• 3.9 ATF supply unit
  116