Installed 6-speed manual gearbox 02Q

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.2 Safety precautions when working on vehicles with a start/stop system
  2
• 1.3 All-wheel drive - notes on performance test
  2
• 2 Identification
  3
• 3 Technical data
  4
• 3.1 Allocation gearbox - engine
  4
• 3.2 Capacities
  4
• 4 Overview - power transmission
  5
• 5 Electrical components
  7
• 5.1 Overview of fitting locations – electrical components, manual gearbox
  7
• 5.2 Overview of fitting locations – electrical components, clutch mechanism
  7
• 6 Repair instructions
  8
• 6.1 General repair instructions
  8
• Clutch
  10
• 1 Clutch operation
  10
• 1.1 Overview of fitting locations – clutch mechanism
  10
• 1.2 Assembly overview - pedal cluster
  12
• 1.3 Assembly overview - clutch hydraulics
  13
• 1.4 Removing and installing bearing bush
  15
• 1.5 Checking clutch master cylinder and clutch slave cylinder
  16
• 1.6 Removing and installing clutch position sender G476
  16
• 1.7 Removing and installing over-centre spring
  17
• 1.8 Removing and installing clutch pedal
  19
• 1.9 Removing and installing mounting bracket
  21
• 1.10 Removing and installing clutch master cylinder
  23
• 1.11 Removing and installing bleeder
  24
• 1.12 Removing and installing lines for clutch mechanism
  26
• 1.13 Bleeding clutch mechanism
  28
• 2 Clutch
  30
• 2.1 Determining make of clutch
  30
• Controls, housing
  32
• 1 Selector mechanism
  32
• 1.1 Installation position - selector mechanism
  32
• 1.2 Assembly overview - gear knob and cover
  33
• 1.3 Assembly overview - selector mechanism
  34
• 1.4 Removing and installing gear knob
  35
• 1.5 Removing and installing selector mechanism
  37
• 1.6 Repairing selector mechanism
  42
• 1.7 Adjusting selector mechanism
  45
• 1.8 Checking selector mechanism
  48
• 2 Removing and installing gearbox
  49
• 2.1 Removing gearbox
  49
• 2.2 Installing gearbox
  59
• 2.3 Specified torques for gearbox
  62
• 3 Assembly mountings
  63
• 3.1 Assembly overview - assembly mountings
  63
• 4 Transporting gearbox
  65
• 5 Gear oil
  66
• 5.1 Distinguishing between different manual gearbox types when filling oil
  66
• 5.2 Checking gear oil level
  66
• 6 Dismantling and assembling gearbox
  70
• 6.1 Assembly overview - selector unit
  70
• 6.2 Removing and installing selector unit with gearbox installed
  70
• 6.3 Renewing selector shaft seal
  74
• 7 Gearbox housing, clutch housing
  77
• Gears, shafts
  78
• 1 Input shaft
  78
• 2 Output shaft
  79
• Final drive - differential
  80
• 1 Seals
  80
• 1.1 Overview of fitting locations - seals
  80
• 1.2 Renewing left seal
  81
• 1.3 Renewing right oil seal
  84
• 2 Differential
  87