General body repairs, exterior

Kapitelübersicht

• Technical data
  1
• Body - front
  2
• 1 Lock carrier
  2
• 1.1 Assembly overview – lock carrier
  2
• 1.2 Removing and installing lock carrier
  4
• 1.3 Moving to and back from service position
  6
• 2 Wings
  11
• 2.1 Assembly overview – wing
  11
• 2.2 Removing and installing wing
  11
• 3 Bulkhead
  15
• 3.1 Assembly overview – bulkhead
  15
• 3.2 Assembly overview – plenum chamber cover
  15
• 3.3 Removing and installing bulkhead
  16
• 3.4 Removing and installing plenum chamber cover
  17
• Bonnet, rear lid
  21
• 1 Bonnet
  21
• 1.1 Assembly overview – bonnet
  21
• 1.2 Assembly overview – Bowden cable
  23
• 1.3 Assembly overview - gas strut
  23
• 1.4 Removing and installing bonnet
  24
• 1.5 Adjusting bonnet
  26
• 1.6 Removing and installing rear lid lock
  32
• 1.7 Removing and installing bonnet lock operating lever
  37
• 1.8 Removing and installing striker pin
  39
• 1.9 Removing and installing hinges
  41
• 1.10 Removing and installing insulation
  43
• 1.11 Removing and installing gas strut
  45
• 1.12 Releasing gas from gas strut
  47
• 1.13 Removing and installing Bowden cable
  47
• 2 Rear lid
  51
• 2.1 Assembly overview – rear lid
  51
• 2.2 Removing and installing rear lid
  54
• 2.3 Adjusting rear lid
  57
• 2.4 Removing and installing rear lid lock
  63
• 2.5 Removing and installing operating mechanism
  75
• 2.6 Removing and installing hinges
  80
• 2.7 Removing and installing striker pin
  83
• 2.8 Removing and installing rear lid seal
  84
• 2.9 Removing and installing gas strut
  85
• 2.10 Releasing gas from gas strut
  88
• 2.11 Removing and installing rear lid drive unit VX69
  88
• 3 Tank flap unit
  91
• 3.1 Assembly overview – tank flap unit
  91
• 3.2 Removing and installing tank flap unit
  91
• 3.3 Removing and installing fuel tank flap
  94
• Front doors, door components, central locking
  97
• 1 Door
  97
• 1.1 Assembly overview – door
  97
• 1.2 Removing and installing inner door seal
  100
• 1.3 Removing and installing outer door seal
  103
• 1.4 Removing and installing door
  105
• 1.5 Adjusting door
  107
• 1.6 Adjusting striker pin
  110
• 1.7 Removing and installing door arrester
  112
• 2 Door components
  115
• 2.1 Assembly overview – door components
  115
• 2.2 Assembly overview – window regulator
  117
• 2.3 Assembly overview – door handle and door lock
  118
• 2.4 Removing and installing window regulator motor
  119
• 2.5 Removing and installing window regulator
  122
• 2.6 Removing and installing inner door cover
  125
• 2.7 Removing and installing striker pin
  127
• 2.8 Removing and installing cap for door handle
  129
• 2.9 Removing and installing lock cylinder
  135
• 2.10 Removing and installing door handle
  139
• 2.11 Removing and installing mounting bracket
  143
• 2.12 Removing and installing door lock
  145
• 2.13 Removing and installing window channel
  150
• 2.14 Removing and installing window slot outer seal
  153
• 2.15 Removing and installing window slot inner seal
  155
• 3 Central locking
  156
• 3.1 Overview of fitting locations – central locking system
  156
• 3.2 Assembly overview - ignition key
  158
• 3.3 Removing and installing bonnet contact switch F266
  159
• 3.6 Removing and installing tank filler flap locking motor V155
  164
• 3.7 Removing and installing ignition key battery
  165
• 3.8 Removing and installing cap on ignition key
  166
• Rear doors, door components
  168
• 1 Door
  168
• 1.1 Assembly overview – door
  168
• 1.2 Removing and installing door
  171
• 1.3 Adjusting door
  173
• 1.4 Adjusting striker pin
  176
• 1.5 Removing and installing door arrester
  178
• 1.6 Removing and installing inner door seal
  180
• 1.7 Removing and installing outer door seal
  183
• 2 Door components
  186
• 2.1 Assembly overview – door components
  186
• 2.2 Assembly overview – window regulator
  188
• 2.3 Assembly overview – door handle and door lock
  188
• 2.4 Removing and installing window regulator motor
  189
• 2.5 Removing and installing window regulator
  192
• 2.6 Removing and installing inner door cover
  195
• 2.7 Removing and installing striker pin
  197
• 2.8 Removing and installing cap on door handle
  199
• 2.9 Removing and installing door handle
  204
• 2.10 Removing and installing mounting bracket
  208
• 2.11 Removing and installing door lock
  211
• 2.12 Removing and installing window channel
  215
• 2.13 Removing and installing window slot outer seal
  218
• 2.14 Removing and installing window slot inner seal
  220
• Sunroof
  221
• 1 Sliding sunroof
  221
• 1.1 Assembly overview – sliding sunroof
  221
• 1.2 Assembly overview – sunroof roller blind
  223
• 1.3 Removing and installing sliding sunroof frame
  224
• 1.4 Removing and installing wind deflector
  234
• 1.5 Removing and installing glass panel
  235
• 1.6 Adjusting sunroof panel
  241
• 1.7 Removing and installing slotted guide
  243
• 1.8 Removing and installing front trim for sliding sunroof
  248
• 1.9 Removing and installing sliding sunroof motor V1
  257
• 1.10 Removing and installing sliding sunroof adjustment control unit J245
  261
• 1.11 Manual operation
  265
• 1.12 Removing and installing sliding sunroof seals
  267
• 1.13 Removing and installing sunroof roller blind
  269
• 1.14 Programming sliding sunroof adjustment control unit J245
  278
• 2 Water drain hoses
  280
• 2.1 Assembly overview - water drain hoses
  280
• 2.2 Cleaning water drain hoses
  280
• 2.3 Removing and installing water drain hoses
  282
• Bumpers
  283
• 1 Bumper, front
  283
• 1.1 Assembly overview – bumper cover
  283
• 1.2 Assembly overview - add-on parts
  286
• 1.3 Assembly overview – bumper carrier
  293
• 1.4 Removing and installing bumper cover
  294
• 1.5 Removing and installing add-on parts
  298
• 1.6 Repairing bumper cover
  314
• 1.7 Installing brackets for parking aid system
  314
• 1.8 Installing brackets for park assist steering
  318
• 2 Bumper, rear
  321
• 2.1 Assembly overview – bumper cover
  321
• 2.2 Assembly overview - bumper guides
  323
• 2.3 Assembly overview - add-on parts
  324
• 2.4 Assembly overview – bumper carrier
  327
• 2.5 Removing and installing bumper cover
  327
• 2.6 Removing and installing add-on parts
  331
• 2.7 Removing and installing bumper carrier
  340
• 2.8 Repairing bumper cover
  342
• 2.9 Installing brackets for parking aid system
  343
• 2.10 Installing brackets for park assist steering
  347
• Glazing
  350
• 1 Repair notes
  350
• 1.1 Minimum drying times for bonded windows
  350
• 1.2 Window repair
  350
• 1.3 Installation instructions for bonded windows
  351
• 1.4 Preparing old undamaged windows for installing
  352
• 1.5 Preparing new windows for installing
  353
• 1.6 Preparing body flange for installing
  354
• 1.7 Cleaning off excess adhesive
  355
• 2 Windscreen
  357
• 2.1 Assembly overview – windscreen
  357
• 2.2 Removing and installing windscreen
  358
• 3 Rear windscreen
  366
• 3.1 Assembly overview – rear window
  366
• 3.2 Removing and installing rear window
  367
• 4 Door windows
  374
• 4.1 Assembly overview - front door window
  374
• 4.2 Assembly overview - rear door window
  374
• 4.3 Removing and installing front door window
  375
• 4.4 Removing and installing rear door window
  378
• 4.5 Removing and installing fixed front door window
  380
• 4.6 Removing and installing fixed rear door window
  382
• Exterior equipment
  385
• 1 Radiator grille and front trim
  385
• 1.1 Assembly overview – radiator grille
  385
• 1.2 Removing and installing radiator grille
  388
• 1.3 Removing and installing radiator grille seal, R-Line models as of 07.2019
  392
• 2 Mouldings, trims, extensions
  393
• 2.1 Assembly overview - trim strip and covers
  393
• 2.2 Assembly overview – side member trim
  394
• 2.3 Assembly overview – water deflector
  394
• 2.4 Assembly overview - heat shield
  395
• 2.5 Removing and installing cover
  396
• 2.6 Removing and installing side member trim
  400
• 2.7 Removing and installing water deflector
  402
• 2.8 Removing and installing B-pillar trim on door
  404
• 2.9 Removing and installing trim strip
  406
• 2.10 Removing and installing step moulding
  412
• 2.11 Removing and installing underbody heat shield
  416
• 3 Noise insulation
  421
• 3.1 Assembly overview - noise insulation
  421
• 4 Underbody cladding
  424
• 4.1 Overview of fitting locations - underbody cladding
  424
• 4.2 Assembly overview - bracing on underbody
  429
• 4.3 Removing and installing underbody cladding
  430
• 4.4 Removing and installing tunnel cross-piece
  435
• 5 Exterior mirror
  438
• 5.1 Assembly overview – exterior mirror
  438
• 5.2 Removing and installing exterior mirror
  440
• 5.3 Removing and installing mirror glass
  441
• 5.4 Removing and installing mirror adjustment unit
  443
• 5.5 Removing and installing mirror cover
  445
• 5.6 Removing and installing mirror frame
  446
• 6 Wheel housing liner
  448
• 6.1 Assembly overview – front wheel housing liner
  448
• 6.2 Assembly overview – rear wheel housing liner
  449
• 6.3 Removing and installing front wheel housing liner
  449
• 6.4 Removing and installing rear wheel housing liner
  451
• 7 Lettering and emblems
  455
• 7.1 Dimensions - lettering and emblems on rear
  455
• 7.2 Dimensions – lettering and emblems on sides
  460
• 7.3 Removing and installing badges at front
  461
• 7.4 Renewing lettering and badges at rear
  466
• 8 Decorative film / protective film
  468
• 8.1 Removing and installing protective film
  468
• 9 Special add-on parts
  471
• 9.1 Assembly overview – special add-on parts
  471
• 10 Towing bracket
  472
• 10.1 Assembly overview – towing bracket
  472
• 10.2 Removing and installing towing bracket
  473
• 10.3 Removing and installing trigger unit
  475