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  • Examplepage for repair manual 2 Heating, air conditioner
  • Examplepage for repair manual 3 Heating, air conditioner

Heating, air conditioner

For eTGE / Crafter

Original Volkswagen repair manual


16,62 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

14.701 KB

200 Sites

Detailed technical data

Immediately readable

This repair manual contains: Heating, Overview of fitting locations - air conditioning system, Refrigerant circuit, Valve unit of heat pump, Air conditioner compressor, Air duct and Operating and display unit. Show more
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Repair manual eTGE / Crafter Heating, air conditioner PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on air conditioning systems
    1
  • 1.2 Safety precautions when working in the vicinity of high-voltage components
    2
  • 1.3 Safety precautions when working on a high-voltage system
    2
  • 1.4 Safety measures when working on vehicles with a start/stop system
    3
  • 1.6 Safety precautions when working on the cooling system
    3
  • 1.7 Safety precautions when handling refrigerants
    4
  • 2 General information
    5
  • 2.1 Type plates
    5
  • 2.2 Notes concerning odours in air conditioned vehicles
    5
  • 3 Repair notes
    7
  • 3.1 Rules for cleanliness
    7
  • 3.2 General repair instructions
    7
  • 3.3 Contact corrosion
    8
  • 3.4 Nuts and bolts
    8
  • 3.5 Routing and attachment of lines
    8
  • 3.6 Checking cooling output
    9
  • 3.7 Working on refrigerant circuit
    10
  • 3.8 Refrigerant circuit seals
    11
  • 4 Technical data
    13
  • 4.1 Refrigerant capacity
    13
  • 4.2 Refrigerant oil capacities
    13
  • 4.3 Oil distribution
    13
  • 5 Hazard classification for the high-voltage system
    14
  • Heating
    15
  • 1 Heating
    15
  • Air conditioning system
    16
  • 1 Overview of fitting locations - air conditioning system
    16
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    16
  • 2 Refrigerant circuit
    18
  • 2.1 System overview - refrigerant circuit
    18
  • 2.2 Overview of fitting locations - refrigerant pressure and temperature sender
    20
  • 2.3 Assembly overview - refrigerant lines
    21
  • 2.4 Assembly overview – condenser
    24
  • 2.5 Assembly overview - heat condenser
    25
  • 2.6 Removing and installing refrigerant pressure and temperature sender G395
    26
  • 2.7 Removing and installing expansion valve
    29
  • 2.8 Removing and installing condenser
    32
  • 2.9 Removing and installing refrigerant pressure and temperature sender 3 G827
    34
  • 2.10 Removing and installing refrigerant pressure and temperature sender 4 G828
    37
  • 2.11 Removing and installing refrigerant pressure and temperature sender 5 G829
    40
  • 2.12 Removing and installing heat exchanger for heating condenser
    43
  • 2.13 Removing and installing heat condenser
    44
  • 2.14 Separating and connecting refrigerant lines on condenser
    46
  • 2.15 Removing and installing receiver
    49
  • 2.17 Commissioning air conditioning system after filling refrigerant circuit
    56
  • 2.18 Removing and installing refrigerant lines
    57
  • 2.19 When is it necessary to purge the refrigerant circuit with refrigerant
    93
  • 3 Valve unit of heat pump
    96
  • 3.1 Overview of fitting locations - valve unit of heat pump
    96
  • 3.2 Assembly overview – valve unit of heat pump
    97
  • 3.3 Removing and installing refrigerant expansion valve 1 N636
    98
  • 3.4 Removing and installing refrigerant expansion valve 2 N637
    100
  • 3.5 Removing and installing refrigerant expansion valve 3 N638
    104
  • 3.6 Removing and installing refrigerant shut-off valve 1 N696
    105
  • 3.7 Removing and installing refrigerant shut-off valve 4 N642
    108
  • 3.8 Removing and installing refrigerant shut-off valve 5 N643
    111
  • 3.9 Removing and installing refrigerant pressure and temperature sender 2 G826
    114
  • 4 Air conditioner compressor
    117
  • 4.1 Assembly overview – drive unit of air conditioner compressor
    117
  • 4.3 Removing and installing electrical air conditioner compressor V470
    120
  • 4.4 Removing and installing air conditioner compressor fuse S355
    124
  • 5 Control motors
    125
  • 5.1 Overview of fitting locations – control motors at front
    125
  • 5.2 Assembly overview - front control motors
    126
  • 5.3 Removing and installing defroster flap control motor V107
    127
  • 5.4 Removing and installing left temperature flap control motor V158
    129
  • 5.5 Removing and installing right temperature flap control motor V159
    131
  • 5.6 Removing and installing fresh air/air recirculation, air flow flap control motor V425
    132
  • 5.7 Removing and installing front air distribution flap control motor V426
    135
  • 6 Front heater and air conditioning unit
    137
  • 6.1 Assembly overview – heater and air conditioning unit
    137
  • 6.2 Assembly overview – evaporator housing
    139
  • 6.3 Removing and installing evaporator
    140
  • 6.4 Removing and installing heater and air conditioning unit
    140
  • 6.5 Removing and installing holder for heater and air conditioning unit
    143
  • 6.6 Dismantling and assembling heater and air conditioning unit
    144
  • 6.7 Removing and installing air distribution housing
    145
  • 6.8 Removing and installing dust and pollen filter
    146
  • 6.9 Removing and installing fresh air blower V2
    148
  • 6.10 Removing and installing fresh air blower control unit J126
    149
  • 6.11 Removing and installing evaporator temperature sensor G308
    150
  • 6.12 Removing and installing condensation drain
    151
  • 6.13 Checking condensation drain
    152
  • 7 Air duct
    153
  • 7.2 Removing and installing driver side footwell vents
    156
  • 7.3 Removing and installing front passenger side footwell vents
    157
  • 7.4 Removing and installing air ducts
    158
  • 7.5 Removing and installing forced ventilation for passenger compartment
    161
  • 7.6 Checking forced ventilation for passenger compartment
    162
  • 7.7 Removing and installing fresh air intake
    163
  • 7.8 Removing and installing cover for fresh air intake
    165
  • 7.9 Removing and installing air intake duct
    167
  • 7.10 Removing and installing air duct for defroster vent
    168
  • 7.11 Removing and installing air duct for centre dash panel vent
    168
  • 7.12 Removing and installing components of glove compartment cooling
    169
  • 8 Coolant circuit
    172
  • 8.1 Overview of fitting locations – coolant circuit
    172
  • 8.2 Connection diagram - high-voltage heater
    172
  • 8.4 Removing and installing coolant pump V36
    177
  • 8.5 Removing and installing coolant changeover valve 1 N632
    179
  • 8.6 Removing and installing air conditioning system coolant temperature sender G110
    180
  • 9 Operating and display unit
    184
  • 9.1 Overview of operating and display unit
    184
  • 9.2 Removing and installing operating and display unit
    186
  • 10 Other controlling and regulating components
    188
  • 10.1 Removing and installing sunlight penetration photosensor G107
    188
  • 10.2 Removing and installing ambient temperature sensor G17
    189
  • 10.3 Removing and installing humidity sender for air conditioning system G260
    189
  • 10.4 Removing and installing footwell vent temperature sender G192
    189
  • 10.5 Removing and installing chest vent temperature sensors at front G385/ G386
    190
  • 10.6 Removing and installing thermal management control unit J1024
    192
Manufacturer's designation Heating, air conditioner
Manufacturer Volkswagen
Suitable for eTGE (2018 >) / Crafter (2019 >)
Suitable car types UX, SX
Category Reparaturanleitung

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