General body repairs, interior

Chapter overview

• Interior equipment
  1
• 1 Safety information and repair notes
  1
• 1.1 Safety information
  1
• 1.2 Repair notes
  1
• 2 Compartments/covers
  2
• 2.1 Overview of fitting locations – compartments/covers
  2
• 2.2 Assembly overview – dash panel cover on driver side
  4
• 2.3 Assembly overview – steering column trim
  5
• 2.4 Assembly overview – glove compartment
  6
• 2.5 Removing and installing dash panel cover on driver side
  7
• 2.6 Removing and installing gap cover for dash panel insert
  9
• 2.7 Removing and installing dash panel cover on front passenger side
  9
• 2.8 Removing and installing upper steering column trim
  10
• 2.9 Removing and installing lower steering column trim
  11
• 2.10 Removing and installing glove compartment opener
  11
• 2.11 Removing and installing glove compartment
  12
• 2.12 Removing and installing glove compartment cover
  12
• 2.13 Removing and installing restrictor in glove compartment
  13
• 2.14 Glove compartment, service position
  14
• 2.15 Removing and installing information electronics cover
  14
• 2.16 Removing and installing footwell cover on driver side
  14
• 3 Equipment
  16
• 3.1 Assembly overview – net partition
  16
• 3.2 Assembly overview – sun visors
  16
• 3.3 Assembly overview – roof grab handle
  17
• 3.4 Removing and installing net partition bracket
  18
• 3.5 Removing and installing sun visor
  20
• 3.6 Removing and installing sun visor centre mount
  21
• 3.7 Removing and installing roof grab handle
  22
• 4 Centre console
  24
• 4.1 Assembly overview – centre console
  24
• 4.2 Removing and installing rear centre console trim
  25
• 4.3 Removing and installing centre console cover
  25
• 4.4 Removing and installing centre console insert
  26
• 4.5 Removing and installing centre console
  26
• 4.6 Removing and installing cup holder
  27
• 4.7 Removing and installing rear centre console storage compartment
  27
• 4.8 Removing and installing centre console bracket
  28
• 4.9 Removing and installing front centre console trim
  28
• 4.10 Removing and installing centre console side trim
  29
• 4.11 Removing and installing rear centre console vent
  29
• 5 Front centre armrest
  31
• 5.1 Assembly overview – front centre armrest
  31
• 5.2 Removing and installing front centre armrest
  31
• 6 Interior mirror
  33
• 6.1 Assembly overview – interior mirror
  33
• 6.2 Removing and installing interior mirror
  33
• Passenger protection
  36
• 1 Safety information and repair notes
  36
• 1.1 Safety information
  36
• 1.2 Repair notes
  36
• 2 Seat belts
  37
• 2.1 Overview of fitting locations – seat belts and anchorage points
  37
• 2.2 Assembly overview – front three-point seat belt
  39
• 2.3 Assembly overview – rear outer three-point seat belt
  41
• 2.4 Assembly overview – rear centre three-point seat belt
  41
• 2.5 Assembly overview – front belt buckle
  42
• 2.6 Assembly overview – rear belt buckle
  43
• 2.7 Removing and installing front three-point seat belt [NX10]/[NX11]
  44
• 2.8 Removing and installing rear three-point seat belt
  47
• 2.9 Removing and installing rear belt guide
  49
• 2.10 Removing and installing front belt guide
  50
• 2.11 Removing and installing front belt end fitting
  50
• 2.12 Removing and installing rear outer belt end fitting
  53
• 2.13 Removing and installing belt height adjuster
  53
• 2.14 Removing and installing front belt buckle
  54
• 2.15 Removing and installing rear belt buckle
  55
• 3 Child seat anchors
  57
• 3.1 Assembly overview – front child seat anchors
  57
• 3.2 Assembly overview – rear child seat anchors
  57
• 3.3 Removing and installing front child seat anchors
  58
• 3.4 Removing and installing rear child seat anchors
  59
• 4 Airbag system
  61
• 4.1 Overview of fitting locations – airbag system
  61
• 5 Airbag control unit
  64
• 5.1 Assembly overview – airbag control unit
  64
• 5.2 Removing and installing airbag control unit -J234-
  64
• 6 Front airbag, driver side
  67
• 6.1 Assembly overview – front airbag, driver side
  67
• 6.2 Removing and installing airbag unit with airbag igniter on driver side [N95]
  67
• 6.3 Renewing connector on airbag
  70
• 7 Front passenger airbag
  72
• 7.1 Assembly overview – front passenger airbag
  72
• 7.2 Removing and installing front passenger airbag unit with igniter
  73
• 8 Side airbags
  77
• 8.1 Assembly overview – front side airbag, outer side
  77
• 8.2 Assembly overview – front side airbag, inner side
  77
• 8.3 Removing and installing front side airbag, outer side
  78
• 8.4 Removing and installing side airbag, inner side
  80
• 9 Curtain airbags
  84
• 9.1 Assembly overview – curtain airbag
  84
• 9.2 Removing and installing curtain airbag with igniter
  84
• 10 Airbag crash sensors
  89
• 10.1 Assembly overview – airbag crash sensors
  89
• 10.2 Removing and installing front airbag crash sensor
  91
• 10.3 Removing and installing front side airbag crash sensor [G179/G180]
  93
• 10.4 Removing and installing rear side airbag crash sensor [G256/G257]
  94
• 10.5 Removing and installing crash sensor for side airbag in B-pillar [G1101/G1102]
  96
• 11 Seat occupied recognition
  98
• 11.1 Overview of fitting locations – seat occupied recognition
  98
• 11.2 Removing and installing front seat occupied sensor [G1067/G128]
  99
• 11.3 Removing and installing rear seat occupied sensor [G177/G178]
  99
• 11.4 Removing and installing rear seat occupied sensor, centre [G1010]
  100
• 12 Seat position sensor
  102
• 12.1 Assembly overview – seat position sensor
  102
• 12.2 Removing and installing seat position sensor
  102
• Trim, insulation
  104
• 1 Safety information and repair notes
  104
• 1.1 Safety information
  104
• 1.2 Repair notes
  104
• 2 Front door trims
  105
• 2.1 Assembly overview – front door trim
  105
• 2.2 Removing and installing front door trim
  105
• 2.3 Removing and installing button trim
  108
• 3 Rear door trims
  110
• 3.1 Assembly overview – rear door trim
  110
• 3.2 Removing and installing button trim
  110
• 3.3 Removing and installing rear door trim
  111
• 4 Dash panel
  114
• 4.1 Assembly overview – dash panel
  114
• 4.2 Removing and installing dash panel end cover
  115
• 4.3 Removing and installing dash panel trim
  115
• 4.4 Removing and installing loudspeaker trim
  116
• 4.5 Removing and installing dash panel
  117
• 4.6 Removing and installing side defroster vent
  119
• 4.7 Removing and installing centre vent
  119
• 4.8 Removing and installing cover for dash panel/head-up display
  120
• 4.9 Removing and installing tunnel support cover
  120
• 5 Central tube for dash panel
  122
• 5.1 Assembly overview – central tube for dash panel
  122
• 5.2 Assembly overview – impact damper and glove compartment bracket
  122
• 5.3 Removing and installing central tube for dash panel
  123
• 5.4 Removing and installing crash bar
  127
• 5.5 Removing and installing impact absorber
  128
• 6 Interior trims
  130
• 6.1 Overview of fitting locations – interior trims
  130
• 6.2 Assembly overview – sill panel moulding
  131
• 6.3 Assembly overview – A-pillar trim
  131
• 6.4 Assembly overview – B-pillar trim
  132
• 6.5 Assembly overview – C-pillar trim
  133
• 6.6 Assembly overview – foot rest and floor covering
  134
• 6.7 Removing and installing front sill panel moulding
  135
• 6.8 Removing and installing rear sill panel moulding
  136
• 6.9 Removing and installing upper A-pillar trim
  137
• 6.10 Removing and installing lower A-pillar trim
  138
• 6.11 Removing and installing A-pillar gap cover
  139
• 6.12 Removing and installing upper B-pillar trim
  140
• 6.13 Removing and installing lower B-pillar trim
  141
• 6.14 Removing and installing C-pillar trim
  142
• 6.15 Removing and installing floor covering
  142
• 7 Luggage compartment trims
  144
• 7.1 Overview of fitting locations – luggage compartment trims
  144
• 7.2 Assembly overview – luggage compartment side trim
  145
• 7.3 Assembly overview – luggage compartment floor
  145
• 7.4 Assembly overview – lower rear lid trim
  146
• 7.5 Assembly overview – upper rear lid trim
  147
• 7.6 Removing and installing lower rear lid trim
  148
• 7.7 Removing and installing upper rear lid trim
  150
• 7.8 Removing and installing luggage compartment side trim
  150
• 7.9 Removing and installing lock carrier trim
  151
• 7.10 Removing and installing support for luggage compartment floor covering
  152
• 7.11 Removing and installing side rear lid trim
  153
• 8 Roof trims
  155
• 8.1 Assembly overview – moulded headliner
  155
• 8.2 Removing and installing moulded headliner
  155
• 8.3 Installing roof reinforcement to body
  157
• Seat frames
  159
• 1 Safety information and repair notes
  159
• 1.1 Safety information
  159
• 1.2 Repair notes
  159
• 2 Overview of seat variants
  160
• 2.1 Overview of fitting locations – seat variants
  160
• 3 Front seats
  161
• 3.1 Overview of fitting locations – electrical and electronic components
  161
• 3.2 Assembly overview – front seat
  167
• 3.3 Assembly overview – front backrest
  170
• 3.4 Assembly overview – head restraint
  171
• 3.5 Assembly overview – seat pan
  172
• 3.6 Assembly overview – seat height adjustment
  175
• 3.7 Assembly overview – lumbar support
  176
• 3.8 Assembly overview – seat rake adjustment
  177
• 3.9 Assembly overview – seat depth adjustment
  178
• 3.10 Removing and installing front seat
  179
• 3.11 Removing and installing seat height adjustment handle
  182
• 3.12 Removing and installing seat height adjuster
  183
• 3.13 Removing and installing seat rake adjustment unit
  184
• 3.14 Removing and installing front backrest
  185
• 3.15 Removing and installing head restraint
  186
• 3.16 Removing and installing head restraint guide
  187
• 3.17 Removing and installing driver seat lumbar support adjustment switch -E176-
  188
• 3.18 Removing and installing backrest adjustment handle
  189
• 3.19 Securing front seat to seat repair stand
  189
• 3.20 Removing and installing lumbar support
  190
• 3.21 Removing and installing seat adjustment operating unit [EX33]/[EX34]
  191
• 3.22 Removing and installing bracket for seat trim
  191
• 3.23 Removing and installing seat trim
  192
• 3.24 Removing and installing driver seat longitudinal adjustment motor [V28]
  195
• 3.25 Removing and installing seat depth adjuster
  196
• 3.26 Removing and installing seat adjustment control unit
  198
• 3.27 Removing and installing seat occupied recognition control unit [J706]
  199
• 4 Rear seats
  201
• 4.1 Assembly overview – bench seat/individual seats
  201
• 4.2 Assembly overview – rear seat backrest
  202
• 4.3 Assembly overview – locking mechanism
  204
• 4.4 Assembly overview – centre armrest
  204
• 4.5 Removing and installing bench seat/individual seats
  205
• 4.6 Removing and installing seat pan
  207
• 4.7 Removing and installing head restraint
  208
• 4.8 Removing and installing head restraint guide
  209
• 4.9 Removing and installing rear seat backrest
  209
• 4.10 Removing and installing back panel trim
  211
• 4.11 Removing and installing locking mechanism trim
  212
• 4.12 Removing and installing locking mechanism for rear seat backrest
  213
• 4.13 Removing and installing trim frame for load-through hatch
  214
• 4.14 Removing and installing flap for load-through hatch
  215
• 4.15 Removing and installing centre armrest
  216
• Seat - padding, covers
  218
• 1 Safety information and repair notes
  218
• 1.1 Safety information
  218
• 1.2 Repair notes
  218
• 2 Front seat covers and padding
  219
• 2.1 Assembly overview – seat pan cover and padding
  219
• 2.2 Assembly overview – backrest cover and padding
  219
• 2.3 Assembly overview – seat heating element
  220
• 2.4 Assembly overview – backrest heating element
  221
• 2.5 Removing and installing cover and padding in area of seat pan
  222
• 2.6 Removing and installing backrest cover and backrest padding
  223
• 2.7 Separating cover and padding in area of seat pan
  224
• 2.8 Separating cover and padding on backrest
  226
• 2.9 Removing and installing seat heating element -ZX11/ZX13-
  227
• 2.10 Removing and installing backrest heating element -Z116/Z117-
  228
• 3 Rear seat covers and padding
  230
• 3.1 Assembly overview – cover and padding
  230
• 3.2 Removing and installing covers and padding
  231
• 3.3 Separating cover and padding
  235