General body repairs, interior

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  1
• 1.2 Safety measures when working with pyrotechnic components
  2
• 1.4 Additional safety regulations for side airbag
  4
• 1.5 Additional safety instructions for curtain airbag
  4
• 1.6 Safety regulations for crash sensors (pressure sensors) for front side airbags
  5
• 1.8 Checking airbag securing parts after an accident
  7
• 1.9 Accident without airbag triggering
  7
• 1.10 Checking seat belts
  7
• 1.11 Check belt webbing
  8
• 1.12 Checking inertia reel (locking mechanism)
  9
• 1.13 Visually checking belt buckle
  10
• 1.14 Check operation of belt buckle
  10
• 1.15 Checking belt relays, and buckle tongues
  10
• 1.16 Checking securing parts and anchorage points after an accident
  10
• 1.18 Checking child seat anchors after an accident
  11
• 2 Repair instructions
  12
• 2.1 Contact corrosion
  12
• 2.2 Pipe/wire routing and attachment
  12
• Interior equipment
  13
• 1 Compartments/covers
  13
• 1.1 Overview of fitting locations – compartments/covers
  13
• 1.2 Assembly overview – dash panel cover on driver side
  14
• 1.3 Assembly overview - steering column trim
  15
• 1.4 Assembly overview – glove compartment
  17
• 1.5 Assembly overview - storage compartment in headliner
  18
• 1.6 Removing and installing dash panel cover on driver side
  19
• 1.7 Removing and installing upper steering column trim
  21
• 1.8 Removing and installing lower steering column trim
  23
• 1.9 Removing and installing glove compartment opener
  24
• 1.10 Service position for glove compartment cover
  25
• 1.11 Removing and installing restrictor for glove compartment cover
  26
• 1.12 Removing and installing glove compartment
  28
• 1.13 Removing and installing glove compartment cover
  28
• 1.14 Removing and installing headliner storage compartment
  29
• 2 Equipment
  31
• 2.1 Assembly overview – net partition
  31
• 2.2 Assembly overview – sun visors
  32
• 2.3 Removing and installing net partition
  32
• 2.4 Removing and installing net partition mounting
  33
• 2.5 Removing and installing sun visor
  34
• 2.6 Removing and installing sun visor centre mount
  36
• 2.7 Removing and installing roof grab handle
  37
• 2.8 Removing and installing bracket for roof grab handle
  40
• 3 Centre console
  41
• 3.1 Removing and installing front ashtray
  41
• 3.2 Removing and installing rear centre console trim
  41
• 3.3 Removing and installing centre console trim in front footwell
  43
• 3.4 Removing and installing trim for operating and display unit
  44
• 3.5 Removing and installing centre console front storage compartment
  45
• 3.6 Removing and installing centre console insert
  45
• 3.7 Removing and installing centre console
  52
• 3.8 Removing and installing centre console bracket
  57
• 4 Front centre armrest
  60
• 4.1 Removing and installing front centre armrest
  60
• 5 Interior mirror
  62
• 5.1 Assembly overview – interior mirror
  62
• 5.2 Removing and installing interior mirror
  66
• Passenger protection
  74
• 1 Seat belts
  74
• 1.1 Overview of fitting locations – seat belts and anchorage points
  74
• 1.2 Assembly overview – front three-point seat belt
  76
• 1.3 Assembly overview – rear outer three-point seat belt
  80
• 1.4 Assembly overview – rear centre three-point seat belt
  80
• 1.5 Assembly overview – front belt buckle
  81
• 1.6 Assembly overview – rear belt buckle
  82
• 1.7 Removing and installing front three-point seat belt
  84
• 1.8 Removing and installing rear three-point seat belt
  87
• 1.9 Removing and installing front belt guide
  89
• 1.10 Removing and installing rear belt guide
  90
• 1.11 Removing and installing front belt end fitting
  91
• 1.12 Removing and installing rear outer belt end fitting
  92
• 1.13 Removing and installing belt height adjuster
  93
• 1.14 Removing and installing front belt buckle
  94
• 1.15 Removing and installing rear belt buckle
  95
• 2 Child seat anchors
  97
• 2.1 Assembly overview – rear child seat anchors
  97
• 2.2 Removing and installing rear child seat anchors
  97
• 3 Airbag system
  101
• 3.1 Overview of fitting locations – airbag system
  101
• 4 Airbag control unit
  104
• 4.1 Assembly overview – airbag control unit
  104
• 4.2 Removing and installing airbag control unit J234
  104
• 5 Battery isolator igniter
  107
• 5.1 Assembly overview - battery isolator igniter
  107
• 5.2 Removing and installing battery isolator igniter
  107
• 6 Front airbag, driver side
  111
• 6.1 Assembly overview – front airbag, driver side
  111
• 6.2 Removing and installing airbag unit with igniter
  113
• 6.3 Renewing connector on airbag
  116
• 7 Front passenger airbag
  120
• 7.1 Assembly overview – front passenger airbag
  120
• 7.2 Removing and installing front passenger airbag unit with igniter
  122
• 8 Side airbags
  126
• 8.1 Assembly overview – front side airbag
  126
• 8.2 Assembly overview - rear side airbag
  128
• 8.3 Removing and installing front side airbag with igniter
  130
• 8.4 Removing and installing rear side airbag with igniter
  131
• 9 Curtain airbags
  133
• 9.1 Assembly overview – curtain airbag
  133
• 9.2 Removing and installing curtain airbag with igniter
  135
• 10 Knee airbags
  140
• 10.1 Assembly overview - knee airbag
  140
• 10.2 Removing and installing knee airbag with igniter
  141
• 11 Airbag crash sensors
  144
• 11.1 Overview of fitting locations – airbag crash sensors
  144
• 11.2 Removing and installing front airbag crash sensor
  146
• 11.3 Removing and installing front side airbag crash sensor G179/G180
  149
• 11.4 Removing and installing rear side airbag crash sensor G256/G257
  152
• 12 Seat belt verification
  155
• 12.1 Removing and installing Seat occupied sensor, front passenger side G128
  155
• 13 Pedestrian protection
  156
• 13.1 Assembly overview - pedestrian protection
  156
• 13.2 Removing and installing crash sensor for pedestrian protection G570/G571
  158
• 13.3 Removing and installing centre crash sensor for pedestrian protection G693
  160
• 13.4 Removing and installing trigger for pedestrian protection G598/G599
  162
• 13.5 Remove and installing front pressure hose sensor for pedestrian protection G579
  165
• Trim, insulation
  167
• 1 Front door trims
  167
• 1.1 Assembly overview – front door trim
  167
• 1.2 Removing and installing trim
  169
• 1.3 Removing and installing front door trim
  170
• 1.4 Removing and installing front armrest
  173
• 1.5 Removing and installing mirror cover trim
  174
• 2 Rear door trims
  177
• 2.1 Assembly overview – rear door trim
  177
• 2.2 Removing and installing trim
  178
• 2.3 Removing and installing rear door trim
  179
• 2.4 Removing and installing rear arm rest
  181
• 3 Dash panel
  183
• 3.1 Assembly overview - dash panel
  183
• 3.2 Assembly overview - cover and trim for head-up display
  186
• 3.3 Removing and installing dash panel end cover
  186
• 3.4 Removing and installing dash panel trim
  188
• 3.5 Removing and installing loudspeaker trim
  193
• 3.6 Removing and installing radio/navigation system mounting frame
  194
• 3.7 Removing and installing dash panel insert trim
  197
• 3.8 Removing and installing dash panel
  199
• 3.9 Removing and installing outer dash panel vents
  205
• 3.10 Removing and installing cover for dash panel/head-up display
  207
• 4 Central tube for dash panel
  210
• 4.1 Assembly overview – central tube for dash panel
  210
• 4.2 Removing and installing central tube for dash panel
  210
• 4.3 Removing and installing crash bar
  215
• 5 Interior trims
  216
• 5.1 Overview of fitting locations – interior trims
  216
• 5.2 Assembly overview - sill panel mouldings
  219
• 5.3 Assembly overview - A-pillar trim
  220
• 5.4 Assembly overview – B-pillar trim
  223
• 5.5 Assembly overview - C-pillar trim
  224
• 5.6 Assembly overview - D-pillar trim
  226
• 5.7 Assembly overview – foot rest and floor covering
  227
• 5.8 Removing and installing sill panel moulding
  229
• 5.9 Removing and installing A-pillar gap cover
  231
• 5.10 Removing and installing A-pillar trim
  232
• 5.11 Removing and installing B-pillar trim
  237
• 5.12 Removing and installing C-pillar trim
  240
• 5.13 Removing and installing D-pillar trim
  243
• 5.14 Removing and installing rear sill panel moulding
  244
• 5.15 Removing and installing foot rest
  249
• 5.16 Removing and installing floor covering
  251
• 6 Luggage compartment trims
  253
• 6.1 Overview of fitting locations – luggage compartment trims
  253
• 6.2 Assembly overview – luggage compartment side trim
  256
• 6.3 Assembly overview – luggage compartment floor
  260
• 6.4 Assembly overview – lower rear lid trim
  262
• 6.5 Assembly overview – upper rear lid trim
  264
• 6.6 Removing and installing lower rear lid trim
  266
• 6.7 Removing and installing luggage compartment cover
  269
• 6.9 Removing and installing upper rear lid trim
  271
• 6.10 Removing and installing luggage compartment side trim
  274
• 6.11 Removing and installing lock carrier trim
  277
• 6.12 Removing and installing fastening rings
  278
• 7 Roof trims
  280
• 7.1 Assembly overview – moulded headliner
  280
• 7.2 Assembly overview – moulded headliner
  280
• 7.3 Removing and installing moulded headliner
  281
• 7.4 Installing roof reinforcement to body
  285
• Seat frames
  298
• 1 Overview of seat variants
  298
• 1.1 Overview of fitting locations – seat variants
  298
• 1.2 Securing front seat to seat repair stand
  299
• 2 Front seats
  301
• 2.1 Overview of fitting locations – electrical and electronic components
  301
• 2.2 Assembly overview – front seat
  308
• 2.3 Assembly overview – front backrest
  312
• 2.4 Assembly overview – seat pan
  316
• 2.5 Assembly overview – seat height adjustment
  321
• 2.6 Assembly overview – seat rake adjustment
  323
• 2.7 Assembly overview – seat depth adjustment
  325
• 2.8 Assembly overview – fire extinguisher
  326
• 2.9 Removing and installing front seat
  327
• 2.10 Connecting and disconnecting airbag adapter
  334
• 2.11 Removing and installing seat trim
  335
• 2.12 Removing and installing bracket for seat trim
  338
• 2.13 Removing and installing manually adjustable lumbar support frame
  338
• 2.14 Removing and installing seat depth adjuster
  340
• 2.15 Removing and installing seat height adjustment handle
  345
• 2.16 Removing and installing seat height adjuster
  346
• 2.18 Removing and installing lumbar support adjuster
  348
• 2.19 Removing and installing front backrest
  349
• 2.20 Removing and installing head restraint
  351
• 2.21 Removing and installing head restraint guide
  353
• 2.22 Removing and installing lumbar support adjustment switch E176/E177
  353
• 2.23 Removing and installing lumbar support adjustment motor V125/V126/V129/V130
  354
• 2.24 Removing and installing seat adjustment operating unit E470/E471
  355
• 2.25 Removing and installing massage control unit J740
  356
• 2.26 Removing and installing seat adjustment control unit
  357
• 2.27 Removing and installing impact and stabbing protector in backrest
  357
• 2.28 Removing and installing backrest adjustment handle
  359
• 3 Rear seats
  361
• 3.1 Assembly overview – bench seat/individual seats
  361
• 3.2 Assembly overview – locking mechanism
  362
• 3.3 Assembly overview – rear seat backrest
  363
• 3.4 Assembly overview – centre armrest
  365
• 3.5 Assembly overview - side padding
  367
• 3.6 Removing and installing bench seat/individual seats
  367
• 3.7 Removing and installing head restraint
  369
• 3.8 Removing and installing head restraint guide
  370
• 3.9 Removing and installing rear seat backrest
  371
• 3.10 Removing and installing locking mechanism trim
  373
• 3.11 Removing and installing locking mechanism for rear seat backrest
  374
• 3.12 Removing and installing trim frame for load-through hatch
  375
• 3.13 Removing and installing flap for load-through hatch
  377
• 3.14 Removing and installing centre armrest
  378
• 3.15 Removing and installing side padding
  378
• Seat - padding, covers
  379
• 1 Front seat covers and padding
  379
• 1.1 Assembly overview – seat pan cover and padding
  379
• 1.2 Assembly overview - cover and backrest padding
  381
• 1.3 Assembly overview – seat heating element
  382
• 1.4 Removing and installing cover and padding in area of seat pan
  383
• 1.5 Removing and installing backrest cover and backrest padding
  387
• 1.6 Separating cover and padding in area of seat pan
  394
• 1.7 Separating cover and padding on backrest
  397
• 1.8 Removing and installing seat heating element Z6/Z8
  401
• 1.9 Removing and installing backrest heating element Z7/Z9
  402
• 2 Rear seat covers and padding
  403
• 2.1 Assembly overview – rear bench seat cover and padding
  403
• 2.2 Assembly overview - rear seat backrest cover and padding
  404
• 2.3 Assembly overview – seat heating element
  405
• 2.4 Removing and installing cover and padding of rear bench seat
  406
• 2.5 Removing and installing cover and padding of rear seat backrest
  407
• 2.6 Removing and installing intermediate padding, backrest with load-through hatch
  410
• 2.7 Separating rear bench seat cover and padding
  411
• 2.8 Separating cover and padding of rear seat backrest
  412
• 2.9 Removing and installing seat heating element
  412
• 2.10 Removing and installing backrest heating element
  413