Name: General body repairs, exterior
Brand: Volkswagen
SKU: CDGa09bb582420a
Price: 23.84 EUR
Availability: InStock

Content
Details
Reviews

Repair manual Golf VI Variant General body repairs, exterior PDF download has the following content:

Chapter overview

Body - front
1
1 Lock carrier
1
1.1 Tools
1
1.2 Lock carrier - add-on parts
2
1.3 Service position
3
1.4 Removing and installing lock carrier with add-on parts
5
1.5 Pressure hose with push-on coupling
7
2 Wing
8
2.1 Tools
8
2.2 Front wing
8
2.3 Insulation and foam elements for wing, web plate and A-pillar
12
2.4 Wing end plate
13
2.5 Removing and installing wing bracket
13
3 Plenum chamber bulkhead
15
3.1 Tools
15
3.2 Assembly overview – plenum chamber bulkhead
15
4 Plenum chamber cover
16
4.1 Plenum chamber cover
16
5 Noise insulation
20
5.1 Tools
20
5.2 Assembly overview - noise insulation
20
6 Underbody cover
22
6.1 Tools
22
6.2 Assembly overview – underbody cover
22
7 Cross panel
24
7.1 Tools
24
7.2 Materials
24
7.3 Assembly overview – plenum chamber bulkhead
25
8 Tunnel cross-piece
26
8.1 Tools
26
8.2 Assembly overview - tunnel cross-piece
26
Bonnet, rear lid
28
1 Bonnet
28
1.1 Tools
28
1.2 Assembly overview - bonnet
28
1.3 Removing and installing bonnet
30
1.4 Removing and installing bonnet hinge
32
1.5 Removing and installing insulation
34
1.6 Assembly overview - seals
36
1.7 Removing gas strut
37
1.8 Assembly overview - bonnet lock and release components
38
1.9 Removing and installing lid lock - LHD vehicle
39
1.10 Removing and installing lid lock - RHD vehicle
43
1.11 Separating Bowden cable
45
1.12 Adjusting bonnet
46
1.13 Removing and installing striker pin
48
1.14 Adjusting striker pin
49
1.15 Removing and installing release lever
50
2 Rear lid
52
2.1 Tools
52
2.2 Assembly overview - rear lid
52
2.3 Removing and installing rear lid
54
2.4 Removing and installing gas strut
55
2.5 Releasing gas from gas strut
57
2.6 Removing and installing rear lid hinge
57
2.7 Adjusting rear lid
60
2.8 Removing and installing rear lid handle release button -E234-
62
2.9 Removing and installing lid lock
63
2.10 Removing and installing striker pin
66
2.11 Rear lid seal
66
2.12 Removing and installing rear lid seal
67
3 Registration plate carrier
69
4 Tank flap unit
70
4.1 Tools
70
4.2 Assembly overview - tank flap unit
70
4.3 Removing and installing tank flap unit
71
4.4 Removing and installing tank filler flap locking motor V155
73
Front doors, door components, central locking
75
1 Front door
75
1.1 Tools
75
1.2 Materials
76
1.3 Assembly overview - door assembly
77
1.4 Assembly overview - door hinges
80
1.5 Greasing new door hinges
82
1.6 Removing and installing door
83
1.7 Door alignment
84
1.8 Removing and installing outer panel on door
88
1.9 Installing new outer panel on door
92
1.10 Removing and installing retaining rail on outer door panel
96
1.11 Installation notes for bonding a new outer panel on door
97
1.12 Minimum curing period
98
1.13 Cleaning off excess adhesive sealing material
98
1.14 Assembly overview - door inner part
99
1.15 Assembly overview - door handle and door lock
100
1.16 Removing and installing lock cylinder
101
1.17 Removing and installing door handle
101
1.18 Removing and installing bearing bracket
103
1.19 Removing and installing door lock
104
1.20 Assembly overview - side impact protection
106
1.21 Door inner seal
106
1.22 Removing and installing door inner seal
107
1.23 Removing and installing door outer seal
108
2 Central locking
112
2.1 Overview of fitting locations – central locking components
112
2.2 Adapting keys with remote control
114
2.3 Assembly overview - battery for folding key with remote control
115
2.4 Removing and installing battery for folding key with remote control
115
Rear doors, door components
117
1 Rear door
117
1.1 Tools
117
1.2 Assembly overview - door hinges
118
1.3 Greasing new door hinges
120
1.4 Removing and installing door
121
1.5 Door alignment
122
2 Door components
127
2.1 Tools
127
2.2 Assembly overview - rear door
128
2.3 Removing and installing assembly carrier
129
2.4 Assembly overview - door handle and door lock
133
2.5 Removing and installing housing
134
2.6 Removing and installing door handle
134
2.7 Removing and installing door lock
136
2.8 Removing and installing bearing bracket
137
2.9 Removing and installing window slot outer seal
138
2.10 Removing and installing door inner seal
138
2.11 Removing and installing door outer seal
140
Sunroof
144
1 Panorama sliding sunroof (Arvin-Meritor)
144
1.1 Tools
144
1.2 Function
144
1.3 Establishing reference points of panorama sliding roof
145
1.4 Assembly overview - panorama sliding roof
146
1.5 Removing and installing front glass panel
147
1.6 Removing and installing rear glass panel
149
1.7 Adjusting height of front and rear glass panel
150
1.8 Renewing seals for rear glass panel
152
1.9 Renewing outer seal
154
1.10 Renewing inner seal
155
1.11 Removing and installing wind deflector
155
1.12 Removing and installing wind deflector bracket
157
1.13 Removing and installing preselector for glass panel and sun blind
158
1.14 Removing and installing sliding sunroof motor
158
1.15 Removing and installing sun blind motor
160
1.16 Removing and installing sun blind
161
1.17 Assembly overview - assembly frame
165
1.18 Installing and removing motor plate and sun blind cable
166
1.19 Removing and installing assembly frame
169
1.20 Removing and installing rear part
172
1.21 Removing and installing front motor plate
174
1.22 Removing and installing tilting mechanism and front glass panel cable
178
1.23 Maintenance and care
180
1.24 Operating without current
180
1.25 Cleaning water drain hoses
182
1.26 Removing and installing water drain hoses
185
Bumpers
187
1 Front bumper cover
187
1.1 Tools
187
1.2 Repairing front bumper cover
187
1.3 Installing bracket for parking aid system
187
1.4 Front bumper cover
194
1.5 Front bumper carrier
200
1.6 Assembly overview - side guide
202
2 Rear bumper cover
203
2.1 Tools
203
2.2 Repairing rear bumper cover
203
2.3 Installing bracket for parking aid system
203
2.4 Rear bumper cover
210
2.5 Rear bumper cover substructure parts
214
2.6 Rear bumper carrier
215
2.7 Assembly overview - towing bracket
216
Glazing
217
1 Flush bonded windows
217
1.1 Tools
217
1.2 Materials
218
1.3 Assembly overview - windscreen
219
1.4 Removing windscreen
220
1.5 Installing windscreen
221
1.6 Assembly overview - rear window
221
1.7 Removing undamaged rear window
222
1.8 Removing broken rear window
223
1.9 Installing rear window
224
1.10 Assembly overview - side window
224
1.11 Removing undamaged side window
225
1.12 Removing broken side window
226
1.13 Installing side window
226
1.14 Preparing old undamaged window for glazing
227
1.15 Preparing new window without precoating for glazing
227
1.16 Preparing body flange for glazing
228
1.17 Installation instructions
229
1.18 Minimum curing period
229
1.19 Touching up paint damage
229
1.20 Cleaning off excess adhesive sealing material
229
2 Front door window
231
2.1 Tools
231
2.2 Assembly overview - front door window
231
2.3 Removing and installing door window
232
2.4 Removing and installing window regulator motor
236
2.5 Removing and installing window channel
238
3 Removing and installing window channel trim strip
240
3.1 Removing
240
3.2 Installing
241
4 Removing and installing window regulator
242
4.1 Removing
242
4.2 Installing
243
5 Rear door window
244
5.1 Tools
244
5.2 Assembly overview - rear door windows
245
5.3 Removing and installing door window
245
5.4 Removing and installing window slot outer seal
247
5.5 Assembly overview - window channel
248
5.6 Removing and installing window channel
249
5.7 Removing and installing fixed door window
251
5.8 Removing and installing window channel trim strip
253
5.9 Removing and installing window regulator motor
254
Exterior equipment
258
1 Wheel housing liner
258
1.1 Tools
258
1.2 Front wheel housing liner
258
1.3 Rear wheel housing liner
262
2 Exterior mirror
265
2.1 Tools
265
2.2 Assembly overview - exterior mirror
265
2.3 Removing and installing mirror glass
266
2.4 Removing and installing mirror housing
267
2.5 Removing and installing trim
268
2.6 Removing and installing side turn signal repeaters
268
2.7 Removing and installing entry light
269
2.8 Removing and installing adjustment unit with motor for exterior mirror
270
2.9 Removing and installing exterior mirror
270
3 Roof railing
272
3.1 Tools
272
3.2 Assembly overview - roof railing
272
3.3 Removing and installing roof railing
273
4 Radiator grille
275
4.1 Tools
275
4.2 Removing and installing radiator grille
275
5 Underbody heat shields
278
5.1 Assembly overview - front underbody heat shields
278
5.2 Assembly overview - rear underbody heat shields
279
5.3 Removing and installing underbody heat shield
279
5.4 Removing and installing heat shields for centre exhaust system
280
5.5 Removing and installing heat shield for rear silencer
280
6 Mouldings and trims
282
6.1 Tools
282
6.2 Side member cover
282
6.3 Stone-chip protection trim
286
6.4 Trim strip »Exclusive«
289
7 Lettering
291
7.1 Tools
291
7.2 Installation instructions for lettering and emblems
291
7.3 Dimensions of lettering on wing, Golf Variant “Exclusive”, “MATCH”
291
7.4 Rear lettering dimensions (Golf Variant)
293
7.5 Dimensions for lettering (Jetta Variant)
294

Manufacturer's designation	General body repairs, exterior
Manufacturer	Volkswagen
Suitable for	Golf VI Variant (2010)
Suitable car types	AJ5
Category	Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

5-speed manual gearbox 0A4

For Golf Variant (2007) / Jetta (2005 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Golf VI Variant (2010)

22,67 € Details

5-cylinder injection engine (2.5 l engine, 4-valve)

For Golf Variant (2007) / Jetta (2005 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Golf VI Variant (2010)

23,50 € Details

Wheels and Tyres Guide - Standard

For Phaeton (2001 - 2008) / Touran (2003 - 2011) / EOS (2006) / FOX / Suran/Spacefox/SportV (2004) / Jetta 2-türig Rl (1980 - 1984) / Tiguan (2008) / Passat CC (2009) / Golf (2009) / Scirocco (2008) / Golf Plus (2009) / Golf VI Variant (2010) / Touareg (2011) / Sharan (2011) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Beetle (NBL) Limousine (2012) / Passat CC (2009) / Up! (2012)

36,25 € Details

General information - Paint, passenger vehicles

For Touareg (2003 - 2007) / New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / Phaeton (2001 - 2008) / Golf Variant (2007) / Golf (2004 - 2007) / Jetta (2005 - 2007) / Polo (2002 - 2005) / Touran (2003 - 2011) / Golf Plus (2005 - 2007) / Polo (2005 - 2007) / Sharan (1995 - 2010) / EOS (2006) / Passat Variant (2006 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Passat (2005 - 2008) / Jetta 4-türig Ll (1980 - 1984) / Tiguan (2008) / Passat CC (2009) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Golf VI Variant (2010) / Polo (India) (2010) / Touareg (2011) / Polo (India) (2010) / Sharan (2011) / Polo (Russ.) (2010) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Beetle (NBL) Limousine (2012) / Passat (NMS - US) (2012) / Passat CC (2009) / Beetle (NBC) Cabrio (2012) / Up! (2012) / Jetta (Mexiko) (1998 - 2007) / Golf VII (2013) / Polo MY (KH) (2014) / Polo MY (LIM) (2014) / Polo (2014) / Scirocco GP (2015) / Polo (Malaysia) (2015 >) / Passat Lim (2015 >) / Polo G (Indien) (2015) / Touareg FL (2015 > ) / Passat Var. (2015 >) / Sharan (2016 > ) / Polo G (Indien) (2015) / Polo (Russland) (2015 >) / Polo Malaysia (2016) / Touran (2016 > ) / Passat (2016) / Tiguan (2016) / VW eUP (2012) / VW Beetle (2011) / Arteon () / Beetle (2017) / Polo [IN] (2016 >) / T-Roc (2018 >) / Passat (USA) (2019 >) / Up! (2020 >) / T-Roc Cabriolet (2020 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >)

34,27 € Details

Manual on Localising the Ingress of Water

For Touran (2003 - 2011) / EOS (2006) / Passat Variant (2006 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Passat (2005 - 2008) / Jetta 4-türig Ll (1980 - 1984) / Tiguan (2008) / Passat CC (2009) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Golf VI Variant (2010) / Touareg (2011) / Sharan (2011) / Polo (Russ.) (2010) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Beetle (NBL) Limousine (2012) / Passat (NMS - US) (2012) / Passat CC (2009) / Beetle (NBC) Cabrio (2012) / Up! (2012) / Golf VII (2013) / Golf Variant (2014) / Polo MY (KH) (2014) / Polo MY (LIM) (2014) / Jetta (2014 >) / eUp! (ab 2014) / eGolf (ab 2014) / Polo (2014) / Golf (Mexiko) (2014 >) / Jetta (Malaysia) (2013 >) / Golf Sportsvan (2014 >) / Scirocco GP (2015) / Polo (Malaysia) (2015 >) / Passat Lim (2015 >) / Polo G (Indien) (2015) / Touareg FL (2015 > ) / Passat Var. (2015 >) / Sharan (2016 > ) / Polo G (Indien) (2015) / Polo (Russland) (2015 >) / Polo Malaysia (2016) / Touran (2016 > ) / Passat (2016) / Tiguan (2016) / VW eUP (2012) / VW Beetle (2011) / Golf VII (2017) / Arteon () / Tiguan RUS (2017) / e-Golf (2017) / e-UP! (2017) / Golf [MX] (2018 >) / Polo (2018) / T-Roc (2018 >) / Jetta [MX] (2018 >) / Golf Sportsvan (2018 >) / Passat (USA) (2019 >) / T-Roc Cabriolet (2020 >) / Tiguan (2021 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >)

4,58 € Details

Manual for Troubleshooting and Diagnosing Noises

4,97 € Details

6-speed manual gearbox 02Q

For Golf Variant (2007) / Jetta (2005 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Golf VI Variant (2010)

36,14 € Details

Wheels and Tyres Guide - General Information

For Phaeton (2001 - 2008) / Touran (2003 - 2011) / EOS (2006) / Jetta 2-türig Rl (1980 - 1984) / Jetta 4-türig Ll (1980 - 1984) / Tiguan (2008) / Passat CC (2009) / Golf (2009) / Scirocco (2008) / Golf Plus (2009) / Golf VI Variant (2010) / Touareg (2011) / Sharan (2011) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Beetle (NBL) Limousine (2012) / Passat CC (2009) / Beetle (NBC) Cabrio (2012) / Up! (2012) / Golf VII (2013) / Golf Variant (2014) / eUp! (ab 2014) / eGolf (ab 2014) / Polo (2014) / Golf Sportsvan (2014 >) / Scirocco GP (2015) / Passat Lim (2015 >) / Touareg FL (2015 > ) / Passat Var. (2015 >) / Sharan (2016 > ) / Touran (2016 > ) / Tiguan (2016) / VW eUP (2012) / VW Beetle (2011) / Golf VII (2017) / Arteon () / Golf (2017) / Beetle (2017) / e-Golf (2017) / e-UP! (2017) / Polo (2018) / Atlas (2017 >)

11,39 € Details

Electrical system

For Golf Variant (2007) / Jetta (2005 - 2007) / Golf VI Variant (2010)

36,71 € Details

4-cylinder injection engine (2.0 l engine, chain drive)

For Golf Variant (2007) / Jetta (2005 - 2007) / Golf VI Variant (2010)

28,59 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

030103555

Oelabweise

7,12 €

Details

ASE40603400000

Kolben

87,17 €

Details

6Q0810221

Schlieteil

48,10 €

Details

N10507201

Schraube

0,62 €

Details

059130309AH

Kraftleitu

68,36 €

Details

Nr. 233: 2,0 l-Motor

5,73 € Details

4-Zylinder-Dieselmotor (1,9 l-Motor) 028.B / ADE / ADG

For Industriemotoren - Industrial Engines ()

7,57 € Details

Ratgeber Räder, Reifen

For Touran (2016 > )

5,52 € Details

About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners