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  • Examplepage for repair manual Electrical System Caddy from 1996, Polo Classic to 1999, Polo Variant to 1999
  • Examplepage for repair manual 2 Electrical System Caddy from 1996, Polo Classic to 1999, Polo Variant to 1999
  • Examplepage for repair manual 3 Electrical System Caddy from 1996, Polo Classic to 1999, Polo Variant to 1999

Electrical System Caddy from 1996, Polo Classic to 1999, Polo Variant to 1999

For Polo Variant / Caddy Kasten/Kombi / Polo Classic

Original Volkswagen repair manual


11,82 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.043 KB

134 Sites

Detailed technical data

Immediately readable

This repair manual contains: Vehicle diagnosis, testing and information systems, Immobilizer self-diagnosis, Guided functions for immobilizer, Battery, Dash panel insert, Service interval display, Windscreen wiper system, Headlight, Front turn signals, Interior lights and switches, Removing and installing relay plate, coupling station and fuse holder and Renewal of aerial wiring. Show more
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Repair manual Polo Variant / Caddy Kasten/Kombi / Polo Classic Electrical System Caddy from 1996, Polo Classic to 1999, Polo Variant to 1999 PDF download has the following content:

Chapter overview

  • Self-diagnosis
    1
  • 1 Vehicle diagnosis, testing and information systems
    1
  • 1.1 Connecting vehicle diagnosis, testing and information system VAS 5051A
    2
  • 2 Immobilizer self-diagnosis
    4
  • 2.1 Performing immobilizer self-diagnosis
    4
  • 2.2 Fault table
    9
  • 2.3 Reading data block
    11
  • 2.4 Coding immobilizer control unit J362
    13
  • 3 Guided functions for immobilizer
    15
  • 3.2 Online system test
    16
  • 3.3 Adaptation of ignition keys
    16
  • 3.4 Adaption (matching) after changing engine control unit
    17
  • 3.5 Adapting immobilizer
    17
  • Starter, current supply, CCS
    18
  • 1 Battery
    18
  • 1.1 Battery contents list
    18
  • 1.2 Fundamentals for batteries
    18
  • 1.3 Battery handling instructions
    19
  • 1.4 Batteries with magic eye
    21
  • 1.5 Batteries with no magic eye
    23
  • 1.6 Checking specific gravity
    26
  • 1.7 Battery load test
    29
  • 1.8 Charging battery
    30
  • 1.9 Removing and installing battery
    31
  • 1.10 Explanation of central gas venting
    35
  • 2 Starter
    37
  • 2.1 Removing and installing starter (1.4 l petrol engine)
    37
  • 3 Alternator
    41
  • 3.1 Assembly overview
    41
  • 3.2 Poly-V-belt drives
    51
  • 3.3 Checking V-belt
    52
  • 3.4 Checking poly-V-belt
    53
  • 3.5 Removing and installing poly-V-belt
    53
  • 3.6 Compact alternator with poly-V-belt drive, vehicles ▸ 04.99
    58
  • 3.7 Checking carbon brushes for alternator, vehicles ▸ 04.99
    58
  • 3.8 Removing and installing voltage regulator for alternator, vehicles ▸ 04.99
    59
  • 3.9 Compact alternator with poly-V-belt drive, vehicles 05.99 ▸
    59
  • 3.10 Checking carbon brushes for alternator, vehicles 05.99 ▸
    60
  • 3.11 Removing and installing voltage regulator for alternator, vehicles 05.99 ▸
    60
  • 3.12 Renewing poly-V-belt pulley on alternator
    61
  • 3.13 Removing and installing poly-V-belt pulley with freewheel
    62
  • Gauges, instruments
    64
  • 1 Dash panel insert
    64
  • 1.1 Removing and installing dash panel insert
    64
  • 1.2 Renewing bulbs in dash panel insert (VDO)
    65
  • 1.3 Renewing bulbs in dash panel insert (MOTOMETER)
    66
  • 1.4 Dash panel insert warning lamp symbols (VDO unit)
    67
  • 1.5 Pin assignment on dash panel insert
    68
  • 2 Service interval display
    69
  • 2.1 Service interval display
    69
  • 2.2 Resetting service interval display
    69
  • 2.3 Flexible service interval display
    70
  • 2.4 Resetting flexible service interval display
    70
  • 2.5 Entering service interval data
    71
  • Windscreen wash/wipe system
    73
  • 1 Windscreen wiper system
    73
  • 1.1 Assembly overview - windscreen wiper system
    73
  • 1.2 Removing and installing windscreen wiper system
    74
  • 1.3 Removing and installing wiper rubber blade
    78
  • 2 Windscreen washer and headlight washer system
    79
  • 2.1 Assembly overview - windscreen washer and headlight washer system
    79
  • 2.2 Adjusting windscreen washer system jets
    79
  • 2.3 Adjusting headlight washer system jets
    80
  • 2.4 Removing windscreen washer system spray jets
    81
  • 2.5 Removing headlight washer system spray jets
    81
  • 2.6 Removing windscreen washer and headlight washer system reservoir
    81
  • 3 Rear window wipe/wash system
    83
  • 3.1 Assembly overview - rear window wiper system (Caddy)
    83
  • 3.2 Assembly overview - rear window wiper system (Polo Variant)
    84
  • 3.3 Adjusting rear window wiper park position
    84
  • 3.4 Adjusting washer jet
    85
  • 3.5 Removing rear window wiper (Caddy)
    86
  • 3.6 Removing rear window wiper system (Polo Variant)
    87
  • Lights, bulbs, switches - exterior
    89
  • 1 Headlight
    89
  • 1.1 Assembly overview - headlight
    89
  • 1.2 Adjusting headlights
    90
  • 1.3 Removing and installing headlight
    90
  • 1.4 Replacing headlight bulb
    90
  • 1.5 Removing and installing headlight range control motor
    91
  • 2 Front fog lights
    93
  • 2.1 Removing and installing fog light
    93
  • 2.2 Removing and installing fog light bulb
    93
  • 3 Front turn signals
    94
  • 3.1 Removing and installing front turn signal
    94
  • 3.2 Removing and installing turn signal bulb
    94
  • 4 Side mounted repeater turn signals
    95
  • 4.1 Removing and installing side mounted repeater turn signal
    95
  • 5 Tail lights
    96
  • 5.1 Assembly overview - tail light (Caddy)
    96
  • 5.2 Assembly overview - tail light (Polo Classic)
    96
  • 5.3 Assembly overview - tail light (Polo Variant)
    97
  • 5.4 Removing and installing tail light bulb holder (Caddy)
    98
  • 5.5 Removing and installing tail light bulb holder (Polo Variant)
    99
  • 5.6 Removing and installing tail light bulb holder (Polo Classic)
    99
  • 6 Additional brake lights
    100
  • 6.1 Additional brake light (Polo Classic)
    100
  • 6.2 Additional brake light (Polo Variant)
    101
  • 7 Number plate lights
    103
  • 7.1 Number plate light (Polo Classic)
    103
  • 7.2 Number plate light (Caddy)
    104
  • 7.3 Number plate light (Polo Variant)
    104
  • 8 Steering column switch and ignition and starter switch
    106
  • 8.1 Assembly overview - steering column
    106
  • 8.2 Removing and installing steering column switch
    107
  • 8.3 Pin assignment on steering column switch
    109
  • 8.4 Removing and installing steering lock housing
    110
  • 8.5 Removing and installing lock cylinder
    113
  • 8.6 Removing and installing ignition / starter switch
    114
  • 8.7 Pin assignment for ignition switch
    114
  • Lights, bulbs, switches - interior
    115
  • 1 Immobilizer
    115
  • 1.1 Assembly overview - immobilizer
    115
  • 1.2 Removing and installing immobilizer control unit J362
    115
  • 1.3 Removing and installing immobilizer reader coil D2
    116
  • 1.4 Transponder
    116
  • 2 Interior lights and switches
    117
  • 2.1 Assembly overview - switches in dash panel
    117
  • 2.2 Removing and installing light switch E1
    117
  • 2.3 Removing and installing switches in centre of dash panel
    118
  • 2.4 Interior light
    118
  • 2.5 Removing and installing glove compartment light W6
    120
  • 2.6 Removing and installing door contact switch
    120
  • 2.7 Removing and installing luggage compartment light switch
    120
  • 2.8 Removing and installing luggage compartment light W3
    121
  • Wiring
    122
  • 1 Removing and installing relay plate, coupling station and fuse holder
    122
  • 1.1 Removing and installing relay plate
    122
  • 1.2 Removing and installing multi-pin connector on back of relay plate
    123
  • 2 Wiring harness and connector repairs
    124
  • 2.1 Notes on safety
    124
  • 2.2 General notes concerning repairs to vehicle electrical system
    124
  • 2.3 Notes on repairs to wiring harness and connectors
    124
  • 2.4 Supplementary notes on repair of CAN bus wiring
    125
  • 2.5 Wiring harness repair set V.A.G 1978
    125
  • 3 Renewal of aerial wiring
    127
  • 3.1 General description
    127
  • 3.2 Assembly overview - aerial wire
    127
  • 3.3 Installing a new aerial wire
    127
Manufacturer's designation Electrical System Caddy from 1996, Polo Classic to 1999, Polo Variant to 1999
Manufacturer Volkswagen
Suitable for Polo Variant (1997 - 2002) / Caddy Kasten/Kombi (1996 - 2003) / Polo Classic (1996 - 2002)
Suitable car types 6V5, 6V2
Category Reparaturanleitung

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