Name: Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220
Brand: Volkswagen
SKU: CDG42ed740fe71a
Price: 22.4 EUR
Availability: InStock

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Repair manual ID.3 / ID.4 Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220 PDF download has the following content:

Chapter overview

Technical data
1
1 Identification
1
1.1 Motor number/motor data
1
2 Electrical components
3
2.1 Access to diagnoses
3
3 Hazard classification of high-voltage system
5
3.1 Hazard classification of high-voltage system
5
Removing and installing engine
14
1 Safety information and repair notes
14
1.1 Safety information
14
1.2 Repair notes
14
2 Removing and installing front motor
15
2.1 Assembly overview – front motor
15
2.2 Removing front motor
19
2.3 Securing motor (front) to engine and gearbox support
23
2.4 Installing front motor
25
3 Removing and installing rear motor
30
3.1 Exploded view - motor (rear)
30
3.2 Removing rear motor
32
3.3 Securing motor to engine and gearbox support, rear motor
37
3.4 Installing rear motor
40
4 Front assembly mountings
44
4.1 Removing and installing motor mountings
44
4.2 Removing and installing gearbox mountings
44
5 Rear assembly mountings
45
5.1 Removing and installing assembly mountings
45
Cooling
46
1 Safety information and repair notes
46
1.1 Safety information
46
1.2 Repair notes
46
2 Cooling system/coolant
47
2.1 Connection diagram – coolant hoses, refrigerant R744
47
2.2 Connection diagram – coolant hoses, refrigerant R1234yf
48
2.3 Overview of fitting locations – cooling system, rear-wheel drive
50
2.4 Overview of fitting locations – cooling system, all-wheel drive
52
2.5 Assembly overview – cooling system, rear-wheel drive
54
2.6 Assembly overview – cooling system, all-wheel drive
59
2.7 Checking cooling system for leaks
64
2.8 Draining coolant
66
2.9 Filling cooling system
68
2.10 Removing and installing coolant expansion tank
74
2.11 Checking filling quality
76
3 Coolant pump/coolant regulation
78
3.1 Assembly overview - electric coolant pump
78
3.2 Assembly overview – coolant valves
78
3.3 Exploded view - coolant temperature senders
79
3.4 Removing and installing coolant pump for high-voltage battery [V590]
81
3.5 Removing and installing coolant pump for low-temperature circuit [V468]
83
3.6 Removing and installing mixing valve for high-voltage battery pre-heating [V683]
84
3.8 Removing and installing temperature sensor [G18]
87
4 Radiator, radiator fan
92
4.1 Assembly overview - radiator/radiator fan
92
4.2 Assembly overview – radiator cowl and radiator fan
92
4.3 Removing and installing radiator module
93
4.4 Dismantling and assembling radiator module
95
4.5 Removing and installing radiator cowl with radiator fans
99
4.6 Removing and installing radiator fan VX57
100
4.7 Removing and installing control motor for radiator roller blind [V711], ID.3
100
4.8 Removing and installing control motor for radiator roller blind [V711], ID.4
101
Electric drive systems
104
1 Safety information and repair notes
104
1.1 Safety information
104
1.2 Repair notes
104
2 High-voltage components
105
2.1 Overview of fitting locations – high-voltage components, all-wheel drive
105
2.2 Overview of fitting locations – high-voltage components, rear-wheel drive
107
3 Warning stickers
110
3.1 Checking warning stickers
110
4 High-voltage battery unit
115
4.1 Assembly overview – high-voltage battery, installed, 82 kWh
115
4.2 Visual inspection of high-voltage battery 1 [AX2]
116
4.3 Diagnosis of high-voltage battery 1 [AX2]
116
4.4 Searching for leaks from high-voltage battery
117
4.5 Leakage test of high-voltage battery 1 [AX2]
117
4.6 Removing and installing high-voltage battery 1 [AX2], 48, 55, 62 kWh
118
4.7 Raising high-voltage battery 1 [AX2]
127
4.8 Opening high-voltage battery 1 [AX2]
129
4.9 Sealing high-voltage battery 1 [AX2], 48, 55, 62 kWh
130
4.10 Voltage and insulation measurement
132
4.11 Opening electrical circuit, 48, 55 kWh
135
4.12 Removing and installing battery regulation control unit [J840]
137
4.13 Charging and discharging battery modules
138
4.14 Renewing lower part of battery housing
139
4.15 Assembly overview – high-voltage battery, installed, 48, 55, 62 kWh
140
4.16 Removing and installing high-voltage battery 1 [AX2], 82 kWh
142
4.17 Sealing high-voltage battery 1 [AX2], 82 kWh
151
4.18 Opening electrical circuit, 62 kWh
153
4.19 Opening electrical circuit, 82 kWh
155
5 High-voltage battery components
158
5.1 Removing battery module
158
5.2 Installing battery module
162
5.3 Removing and installing battery modules control unit
165
5.4 Removing and installing connecting element, 48, 55 kWh
167
5.6 Overview of fitting locations – battery connectors
171
5.7 Assembly overview – high-voltage battery, battery modules
171
5.8 Removing and installing connecting element, 62 kWh
172
5.9 Removing and installing connecting element, 82 kWh
174
82 kWh
177
82 kWh
179
5.13 Overview of fitting locations – battery modules, 48, 55 kWh
183
5.14 Overview of fitting locations – battery modules, 62 kWh
184
5.15 Overview of fitting locations – battery modules, 82 kWh
186
5.16 Assembly overview – high-voltage battery, removed, 48, 55, 62 kWh
188
5.17 Assembly overview – high-voltage battery, removed, 82 kWh
190
5.18 Assembly overview – switching unit for high-voltage battery, 48, 55, 62 kWh
192
5.19 Assembly overview – switching unit for high-voltage battery, 82 kWh
193
5.20 Assembly overview – high-voltage battery, connecting element, 48, 55, 62 kWh
194
5.21 Assembly overview – high-voltage battery, connecting element, 82 kWh
196
6 Power and control electronics for electric drive
198
7 Electric drive motor
221
7.1 Calibrating three-phase current drive [VX54-
221
7.2 Leakage test of electric drive motor, rear motor
221
7.3 Assembly overview – electric drive motor, rear-wheel drive
230
7.4 Assembly overview – electric drive motor, all-wheel drive
232
7.5 Removing and installing drive motor rotor position sender, rear-wheel drive
237
7.6 Removing and installing drive motor rotor position sender, all-wheel drive
238
8 Motor control unit
243
8.1 Assembly overview – motor control unit
243
8.2 Removing and installing motor control unit [J623]
243
8.3 Removing and installing bracket for motor control unit [J623]
244
9 De-energising high-voltage system
245
9.1 De-energising high-voltage system
245
10 Re-energise high-voltage system
246
10.1 Re-energising high-voltage system
246
11 Potential equalisation lines
247
11.1 Overview of fitting locations – potential equalisation lines, all-wheel drive
247
11.2 Overview of fitting locations – potential equalisation lines, rear-wheel drive
247
12 Charging socket
249
12.1 Assembly overview – charging socket
249
12.2 Removing and installing high-voltage battery charging socket 1 [UX4]
249
12.3 Removing and installing actuator for high-voltage charging socket lock 1 [F498]
252
13 Charging unit for high-voltage battery
254
13.1 Assembly overview – charging unit for high-voltage battery, rear-wheel drive
254
13.2 Assembly overview – charging unit for high-voltage battery, all-wheel drive
255
14 Vehicle noise/engine sound
267
14.1 Overview of fitting locations – vehicle noise/engine sound
267
14.2 Removing and installing engine sound generator module
267
15 Accelerator pedal
269
15.1 Assembly overview – accelerator pedal module
269
15.2 Removing and installing accelerator pedal module [GX2]
269
16 Voltage converter
271
16.1 Assembly overview – voltage converter, rear-wheel drive
271
16.2 Assembly overview – voltage converter, all-wheel drive
271
16.3 Removing and installing voltage converter, rear-wheel drive
272
16.4 Removing and installing voltage converter, all-wheel drive
274

Manufacturer's designation	Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220
Manufacturer	Volkswagen
Suitable for	ID.3 (2020 >) / ID.4 (2020 >)
Suitable car types	E1, E2
Engine code	EBJC, EBJD, EBRA
Category	Reparaturanleitung

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