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  • Examplepage for repair manual Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220
  • Examplepage for repair manual 2 Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220
  • Examplepage for repair manual 3 Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220
  • Examplepage for repair manual Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220
  • Examplepage for repair manual 2 Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220
  • Examplepage for repair manual 3 Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220

Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220

For ID.3 / ID.4

Original Volkswagen repair manual


22,40 €7% VAT incl.

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Language: English

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22.250 KB

281 Sites

Detailed technical data

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This repair manual contains: Safety information and repair notes, Removing and installing front motor, Front assembly mountings, Cooling system/coolant, Warning stickers, High-voltage battery unit, kWh, Power and control electronics for electric drive, Vehicle noise/engine sound and Accelerator pedal. Show more
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Repair manual ID.3 / ID.4 Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Motor number/motor data
    1
  • 2 Electrical components
    3
  • 2.1 Access to diagnoses
    3
  • 3 Hazard classification of high-voltage system
    5
  • 3.1 Hazard classification of high-voltage system
    5
  • Removing and installing engine
    14
  • 1 Safety information and repair notes
    14
  • 1.1 Safety information
    14
  • 1.2 Repair notes
    14
  • 2 Removing and installing front motor
    15
  • 2.1 Assembly overview – front motor
    15
  • 2.2 Removing front motor
    19
  • 2.3 Securing motor (front) to engine and gearbox support
    23
  • 2.4 Installing front motor
    25
  • 3 Removing and installing rear motor
    30
  • 3.1 Exploded view - motor (rear)
    30
  • 3.2 Removing rear motor
    32
  • 3.3 Securing motor to engine and gearbox support, rear motor
    37
  • 3.4 Installing rear motor
    40
  • 4 Front assembly mountings
    44
  • 4.1 Removing and installing motor mountings
    44
  • 4.2 Removing and installing gearbox mountings
    44
  • 5 Rear assembly mountings
    45
  • 5.1 Removing and installing assembly mountings
    45
  • Cooling
    46
  • 1 Safety information and repair notes
    46
  • 1.1 Safety information
    46
  • 1.2 Repair notes
    46
  • 2 Cooling system/coolant
    47
  • 2.1 Connection diagram – coolant hoses, refrigerant R744
    47
  • 2.2 Connection diagram – coolant hoses, refrigerant R1234yf
    48
  • 2.3 Overview of fitting locations – cooling system, rear-wheel drive
    50
  • 2.4 Overview of fitting locations – cooling system, all-wheel drive
    52
  • 2.5 Assembly overview – cooling system, rear-wheel drive
    54
  • 2.6 Assembly overview – cooling system, all-wheel drive
    59
  • 2.7 Checking cooling system for leaks
    64
  • 2.8 Draining coolant
    66
  • 2.9 Filling cooling system
    68
  • 2.10 Removing and installing coolant expansion tank
    74
  • 2.11 Checking filling quality
    76
  • 3 Coolant pump/coolant regulation
    78
  • 3.1 Assembly overview - electric coolant pump
    78
  • 3.2 Assembly overview – coolant valves
    78
  • 3.3 Exploded view - coolant temperature senders
    79
  • 3.4 Removing and installing coolant pump for high-voltage battery [V590]
    81
  • 3.5 Removing and installing coolant pump for low-temperature circuit [V468]
    83
  • 3.6 Removing and installing mixing valve for high-voltage battery pre-heating [V683]
    84
  • 3.8 Removing and installing temperature sensor [G18]
    87
  • 4 Radiator, radiator fan
    92
  • 4.1 Assembly overview - radiator/radiator fan
    92
  • 4.2 Assembly overview – radiator cowl and radiator fan
    92
  • 4.3 Removing and installing radiator module
    93
  • 4.4 Dismantling and assembling radiator module
    95
  • 4.5 Removing and installing radiator cowl with radiator fans
    99
  • 4.6 Removing and installing radiator fan VX57
    100
  • 4.7 Removing and installing control motor for radiator roller blind [V711], ID.3
    100
  • 4.8 Removing and installing control motor for radiator roller blind [V711], ID.4
    101
  • Electric drive systems
    104
  • 1 Safety information and repair notes
    104
  • 1.1 Safety information
    104
  • 1.2 Repair notes
    104
  • 2 High-voltage components
    105
  • 2.1 Overview of fitting locations – high-voltage components, all-wheel drive
    105
  • 2.2 Overview of fitting locations – high-voltage components, rear-wheel drive
    107
  • 3 Warning stickers
    110
  • 3.1 Checking warning stickers
    110
  • 4 High-voltage battery unit
    115
  • 4.1 Assembly overview – high-voltage battery, installed, 82 kWh
    115
  • 4.2 Visual inspection of high-voltage battery 1 [AX2]
    116
  • 4.3 Diagnosis of high-voltage battery 1 [AX2]
    116
  • 4.4 Searching for leaks from high-voltage battery
    117
  • 4.5 Leakage test of high-voltage battery 1 [AX2]
    117
  • 4.6 Removing and installing high-voltage battery 1 [AX2], 48, 55, 62 kWh
    118
  • 4.7 Raising high-voltage battery 1 [AX2]
    127
  • 4.8 Opening high-voltage battery 1 [AX2]
    129
  • 4.9 Sealing high-voltage battery 1 [AX2], 48, 55, 62 kWh
    130
  • 4.10 Voltage and insulation measurement
    132
  • 4.11 Opening electrical circuit, 48, 55 kWh
    135
  • 4.12 Removing and installing battery regulation control unit [J840]
    137
  • 4.13 Charging and discharging battery modules
    138
  • 4.14 Renewing lower part of battery housing
    139
  • 4.15 Assembly overview – high-voltage battery, installed, 48, 55, 62 kWh
    140
  • 4.16 Removing and installing high-voltage battery 1 [AX2], 82 kWh
    142
  • 4.17 Sealing high-voltage battery 1 [AX2], 82 kWh
    151
  • 4.18 Opening electrical circuit, 62 kWh
    153
  • 4.19 Opening electrical circuit, 82 kWh
    155
  • 5 High-voltage battery components
    158
  • 5.1 Removing battery module
    158
  • 5.2 Installing battery module
    162
  • 5.3 Removing and installing battery modules control unit
    165
  • 5.4 Removing and installing connecting element, 48, 55 kWh
    167
  • 5.6 Overview of fitting locations – battery connectors
    171
  • 5.7 Assembly overview – high-voltage battery, battery modules
    171
  • 5.8 Removing and installing connecting element, 62 kWh
    172
  • 5.9 Removing and installing connecting element, 82 kWh
    174
  • 82 kWh
    177
  • 82 kWh
    179
  • 5.13 Overview of fitting locations – battery modules, 48, 55 kWh
    183
  • 5.14 Overview of fitting locations – battery modules, 62 kWh
    184
  • 5.15 Overview of fitting locations – battery modules, 82 kWh
    186
  • 5.16 Assembly overview – high-voltage battery, removed, 48, 55, 62 kWh
    188
  • 5.17 Assembly overview – high-voltage battery, removed, 82 kWh
    190
  • 5.18 Assembly overview – switching unit for high-voltage battery, 48, 55, 62 kWh
    192
  • 5.19 Assembly overview – switching unit for high-voltage battery, 82 kWh
    193
  • 5.20 Assembly overview – high-voltage battery, connecting element, 48, 55, 62 kWh
    194
  • 5.21 Assembly overview – high-voltage battery, connecting element, 82 kWh
    196
  • 6 Power and control electronics for electric drive
    198
  • 7 Electric drive motor
    221
  • 7.1 Calibrating three-phase current drive [VX54-
    221
  • 7.2 Leakage test of electric drive motor, rear motor
    221
  • 7.3 Assembly overview – electric drive motor, rear-wheel drive
    230
  • 7.4 Assembly overview – electric drive motor, all-wheel drive
    232
  • 7.5 Removing and installing drive motor rotor position sender, rear-wheel drive
    237
  • 7.6 Removing and installing drive motor rotor position sender, all-wheel drive
    238
  • 8 Motor control unit
    243
  • 8.1 Assembly overview – motor control unit
    243
  • 8.2 Removing and installing motor control unit [J623]
    243
  • 8.3 Removing and installing bracket for motor control unit [J623]
    244
  • 9 De-energising high-voltage system
    245
  • 9.1 De-energising high-voltage system
    245
  • 10 Re-energise high-voltage system
    246
  • 10.1 Re-energising high-voltage system
    246
  • 11 Potential equalisation lines
    247
  • 11.1 Overview of fitting locations – potential equalisation lines, all-wheel drive
    247
  • 11.2 Overview of fitting locations – potential equalisation lines, rear-wheel drive
    247
  • 12 Charging socket
    249
  • 12.1 Assembly overview – charging socket
    249
  • 12.2 Removing and installing high-voltage battery charging socket 1 [UX4]
    249
  • 12.3 Removing and installing actuator for high-voltage charging socket lock 1 [F498]
    252
  • 13 Charging unit for high-voltage battery
    254
  • 13.1 Assembly overview – charging unit for high-voltage battery, rear-wheel drive
    254
  • 13.2 Assembly overview – charging unit for high-voltage battery, all-wheel drive
    255
  • 14 Vehicle noise/engine sound
    267
  • 14.1 Overview of fitting locations – vehicle noise/engine sound
    267
  • 14.2 Removing and installing engine sound generator module
    267
  • 15 Accelerator pedal
    269
  • 15.1 Assembly overview – accelerator pedal module
    269
  • 15.2 Removing and installing accelerator pedal module [GX2]
    269
  • 16 Voltage converter
    271
  • 16.1 Assembly overview – voltage converter, rear-wheel drive
    271
  • 16.2 Assembly overview – voltage converter, all-wheel drive
    271
  • 16.3 Removing and installing voltage converter, rear-wheel drive
    272
  • 16.4 Removing and installing voltage converter, all-wheel drive
    274
Manufacturer's designation Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220
Manufacturer Volkswagen
Suitable for ID.3 (2020 >) / ID.4 (2020 >)
Suitable car types E1, E2
Engine code EBJC, EBJD, EBRA
Category Reparaturanleitung

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