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  • Examplepage for repair manual Electric motor (270, LS2)
  • Examplepage for repair manual 2 Electric motor (270, LS2)
  • Examplepage for repair manual 3 Electric motor (270, LS2)

Electric motor (270, LS2)

For eTGE / Crafter

Original Volkswagen repair manual


24,38 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

21.833 KB

310 Sites

Detailed technical data

Immediately readable

This repair manual contains: High-voltage components, Warning stickers, Power and control electronics for electric drive, Electric drive motor, Vehicle noise/engine sound and Accelerator pedal. Show more
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Repair manual eTGE / Crafter Electric motor PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures for working on vehicles with high-voltage system
    1
  • 1.2 Safety precautions when working in the vicinity of high-voltage components
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when tow-starting or towing
    2
  • 2 Repair instructions
    4
  • 2.1 Rules for cleanliness
    4
  • 2.2 General repair instructions
    4
  • 2.3 Contact corrosion
    4
  • 2.4 Gaskets and seals
    5
  • 2.5 Nuts and bolts
    5
  • 2.6 Routing and attachment of lines
    6
  • 3 Hazard classification of high-voltage system
    7
  • Electric drive systems
    14
  • 1 High-voltage components
    14
  • 1.1 Overview of fitting locations - high-voltage components
    14
  • 2 Warning stickers
    17
  • 2.1 Checking warning stickers
    17
  • 3 High-voltage battery unit
    20
  • 3.1 Overview of fitting locations - high-voltage battery
    20
  • 3.2 Assembly overview – high-voltage battery, installed
    23
  • 3.3 Visual inspection of high-voltage battery 1 AX2
    36
  • 3.4 Diagnosis of high-voltage battery 1 AX2
    36
  • 3.5 Leakage test of high-voltage battery 1 AX2
    37
  • 3.6 Searching for leaks from high-voltage battery
    37
  • 3.7 Removing and installing high-voltage battery 1 AX2
    38
  • 3.8 Raising high-voltage battery 1 AX2
    47
  • 3.9 Opening high-voltage battery 1 AX2
    53
  • 3.10 Closing high-voltage battery 1 AX2
    59
  • 3.11 Voltage and insulation measurement
    65
  • 3.12 Opening electrical circuit
    68
  • 3.13 Removing and installing DC connector mounting on high-voltage battery 1 AX2
    69
  • 3.14 Removing and installing switching unit for high-voltage battery SX6
    72
  • 3.15 Removing and installing charge voltage control unit for high-voltage battery J966
    75
  • 3.16 Removing and installing service flap
    77
  • 3.17 Removing and installing battery regulation control unit J840
    82
  • 3.18 Removing and installing mounting for high-voltage network connector
    84
  • 3.19 Discharging and charging capacitor
    87
  • 3.20 Charging and discharging battery modules
    88
  • 3.21 Removing and installing wiring harness for high-voltage battery 1 AX2
    89
  • 3.22 Removing and installing battery modules
    95
  • 4 Power and control electronics for electric drive
    180
  • 4.1 Assembly overview - power and control electronics for electric drive
    180
  • 4.2 Removing and installing power and control electronics for electric drive
    182
  • 4.3 Removing and installing high-voltage system fuse 3 S353
    187
  • 5 Electric drive motor
    190
  • 5.1 General description - electric drive motor
    190
  • 5.2 Assembly overview – electric drive motor
    190
  • 5.3 Assembly overview - pendulum support
    192
  • 5.4 Removing and installing pendulum support
    193
  • 5.5 Removing and installing three-phase current drive VX54
    195
  • 5.6 Renewing three-phase current drive VX54
    206
  • 5.7 Calibrating three-phase current drive VX54
    206
  • 5.8 Removing and installing drive motor temperature sender G712
    207
  • 5.9 Removing and installing drive motor rotor position sender 1 G713
    210
  • 5.10 Removing and installing engine mounting
    214
  • 5.11 Removing and installing engine mounting
    216
  • 5.12 Transporting three-phase current drive VX54
    217
  • 6 Engine control unit
    219
  • 6.1 Assembly overview – engine/motor control unit
    219
  • 6.2 Removing and installing engine control unit J623
    219
  • 6.3 Removing and installing bracket for engine/motor control unit J623
    220
  • 7 High-voltage cables
    221
  • 7.1 General description - high-voltage cables
    221
  • 7.2 Overview of fitting locations - high-voltage cables
    221
  • 7.3 Identifying high-voltage cables
    222
  • 7.5 Removing and installing high-voltage wiring harness for high-voltage battery
    224
  • 7.6 Removing and installing high-voltage wiring harness for drive motor
    227
  • 7.7 Removing and installing high-voltage cable for high-voltage heater (PTC) P11
    230
  • 8 Potential equalisation lines
    235
  • 8.1 Overview of fitting locations - potential equalisation lines
    235
  • 8.2 Removing and installing potential equalisation lines
    237
  • 9 De-energising high-voltage system
    249
  • 10 Re-energising high-voltage system
    252
  • 11 Charging socket
    253
  • 11.1 Assembly overview – charging socket
    253
  • 11.2 Removing and installing lower B-pillar seal for high-voltage lines
    254
  • 11.3 Removing and installing high-voltage battery charging socket 1 UX4
    255
  • 11.4 Assembly overview - immediate charging button
    259
  • 12 Charging unit for high-voltage battery
    263
  • 12.1 Assembly overview – charging unit for high-voltage battery
    263
  • 12.2 Removing and installing charging unit 1 for high-voltage battery AX4
    264
  • 13 Vehicle noise/engine sound
    269
  • 13.1 Removing and installing bracket for actuator 1 for engine sound generator R257
    269
  • 14 Accelerator pedal
    271
  • 14.1 Assembly overview - accelerator module
    271
  • 14.2 Removing and installing accelerator pedal module GX2
    271
  • 15 Cooling system for high-voltage system
    274
  • 15.1 Overview of fitting locations - high-voltage system cooling components
    274
  • 15.2 Coolant hose connection diagram
    275
  • 15.3 Checking cooling system for leaks
    277
  • 15.4 Draining and adding coolant
    279
  • 15.5 Removing and installing power and control electronics for electric drive V508
    286
  • 15.6 Removing and installing temperature sender after electric drive motor G788
    288
  • 15.7 Removing and installing radiator outlet coolant temperature sender G83
    289
  • 15.8 Assembly overview – radiator cowl and radiator fan
    291
  • 15.9 Removing and installing radiator cowl with radiator fan
    292
  • 15.10 Assembly overview - radiator/radiator fan
    292
  • 15.11 Removing and installing radiator
    293
  • 15.12 Removing and installing radiator fan V7
    297
  • 15.13 Removing and installing thermostat
    298
  • 15.14 Assembly overview – coolant expansion tank
    300
  • 15.15 Removing and installing coolant expansion tank
    301
  • 15.16 Removing and installing temperature sender after heat exchanger G787
    303
  • 15.17 Removing and installing adapter frame
    304
Manufacturer's designation Electric motor (270, LS2)
Manufacturer Volkswagen
Suitable for eTGE (2018 >) / Crafter (2019 >)
Suitable car types UX, SX
Engine code EBHA
Category Reparaturanleitung

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