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  • Examplepage for repair manual Brake systems
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  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For LT 35 Kombi 4025 / LT 28-35 Fahrgest. / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-35 Kasten 2500 / LT 28-46 Kasten 3550 / LT 35-46 Kasten 4025 / ...

Original Volkswagen repair manual


9,29 €7% VAT incl.

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Language: English

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2.226 KB

98 Sites

Detailed technical data

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This repair manual contains: Anti-lock brake system (ABS/EDL) Bosch 5.0, Faults displayed by warning lamps K47, K118 and K135, Removing and installing parts of ABS system on front and rear axle, Repairing front brakes, Assembly overview - handbrake lever and Performing self-diagnosis. Show more
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Repair manual Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Brakes
    1
  • Anti-lock brake system
    2
  • 1 Anti-lock brake system (ABS/EDL) Bosch 5.0
    2
  • 1.1 General information on this anti-lock brake system
    2
  • 1.2 Notes on repair work on the anti-lock brake system (ABS/EDL) Bosch 5.0
    2
  • 2 Electrical/electronic components and fitting locations ABS/EDL Bosch 5.0
    4
  • 2.1 Fig. 1 Diagnostic connection
    5
  • 3.1 Connecting brake lines to the hydraulic unit
    7
  • 3.2 Removing and installing control unit and hydraulic unit
    7
  • 4 Anti-lock brake system (ABS/EDL) Bosch 5.3
    10
  • 4.1 General information on this anti-lock brake system
    10
  • 4.2 Notes on repair work on the anti-lock brake system (ABS/EDL) Bosch 5.3
    10
  • 5 Electrical/electronic components and fitting locations ABS/EDL Bosch 5.3
    12
  • 5.1 Fig. 1 Diagnostic connection
    13
  • 6.1 Connecting brake lines to the hydraulic unit
    15
  • 6.2 Removing and installing control unit and hydraulic unit
    15
  • 7 Faults displayed by warning lamps K47, K118 and K135
    18
  • 8 Faults displayed by warning lamps K47, K118 and K135
    20
  • 9 Removing and installing parts of ABS system on front and rear axle
    22
  • 9.1 Removing and installing speed sensor with speed sensor cable on front axle
    22
  • 9.2 Removing and installing speed sensor with speed sensor cable on rear axle
    24
  • Brakes - mechanism
    26
  • 1 Repairing front brakes
    26
  • 1.1 Repairing floating caliper brake, LT 28/35
    26
  • 1.2 Removing and installing brake pads
    28
  • 1.3 Repairing floating caliper brake, LT 46, Perrot, Bosch (Wabco)
    30
  • 1.4 Removing and installing brake pads
    32
  • 2 Repairing rear brakes
    35
  • 2.1 Repairing floating caliper brake, LT 28/35, ATE
    35
  • 2.2 Removing and installing brake pads
    36
  • 2.3 Repairing floating caliper brake, LT 35, Bosch
    39
  • 2.4 Removing and installing brake pads
    40
  • 2.5 Removing and installing brake shoes for the handbrake, LT 28/35
    42
  • 2.6 Repairing floating caliper brake, LT 46, Perrot, Bosch (Wabco)
    45
  • 2.7 Removing and installing brake pads
    47
  • 2.8 Removing and installing brake shoes for the handbrake, LT 46
    49
  • 3 Assembly overview - handbrake lever
    53
  • 3.1 Removing and installing handbrake lever
    53
  • 3.2 Removing and installing front handbrake cable
    55
  • 3.3 Adjusting handbrake
    57
  • 3.6 Assembly overview - pedal cluster, brake pedal
    61
  • 3.7 Removing and installing brake pedal
    63
  • 3.8 Adjusting the brake light switch -F-
    63
  • Brakes - hydraulics
    64
  • 1 Assembly overview - brake master cylinder/brake servo
    64
  • 1.1 Removing and installing brake master cylinder
    64
  • 1.2 Removing and installing brake servo
    65
  • 2 Repairing vacuum pump
    66
  • 2.1 Assembly overview for vehicles with 4-cyl. diesel engine (vacuum pump with V-belt drive)
    66
  • 2.2 Removing and installing vacuum pump
    67
  • 2.3 Assembly overview for vehicles with 4-cyl. diesel engine (vacuum pump with gear drive)
    67
  • 2.4 Removing and installing vacuum pump
    68
  • 2.5 Assembly overview for vehicles with 5-cyl. diesel engine
    69
  • 2.6 Removing and installing vacuum pump
    69
  • 2.7 Checking non-return valve
    70
  • 3 Repairing front brake calipers
    71
  • 3.1 Repairing brake calipers, LT 28/35
    71
  • 3.2 Removing and installing front brake caliper piston
    71
  • 3.3 Removing
    72
  • 3.4 Installing
    72
  • 3.5 Repairing brake caliper, LT 46, Perrot, Bosch (Wabco)
    73
  • 3.6 Removing and installing front brake caliper piston
    74
  • 4 Repairing rear brake caliper
    77
  • 4.1 Repairing brake caliper, LT 28/35, ATE
    77
  • 4.2 Removing and installing piston for rear brake caliper
    77
  • 4.3 Removing
    78
  • 4.4 Installing
    78
  • 4.5 Repairing brake caliper, LT 35, Bosch
    79
  • 4.6 Removing and installing piston for rear brake caliper
    82
  • 4.7 Repairing brake caliper, LT 46, Perrot, Bosch (Wabco)
    83
  • 4.8 Removing and installing piston for rear brake caliper
    84
  • 5 Checking and adjusting brake pressure regulator
    87
  • 5.1 Checking brake pressure regulator
    87
  • 5.2 Adjusting the brake pressure regulator
    88
  • 6 Bleeding the brake system on vehicles with and without ABS/EDL
    91
  • 6.2 Bleeding brake system without brake filling and bleeding unit
    92
  • 7 Performing self-diagnosis
    93
  • 8 Definitions
    94
  • 8.1 ABS/EDL
    94
  • 8.2 ABD
    94
  • 8.3 Speed sensor
    94
  • 8.4 Rep. Gr
    94
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for LT 28-35 Fahrgest 300 / LT 28-35 Fahrgest. / LT 28-35 Kasten 2500 / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-46 Doppelkab 35 / LT 28-46 Fahrgest 355 / LT 28-46 Kasten 3550 / LT 35 Kombi 4025 / LT 35-46 Doppelkab 40 / LT 35-46 Fahrgest 402 / LT 35-46 Kasten 4025 (1996 - 2006)
Suitable car types 2D
Category Reparaturanleitung

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