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Body Repairs

For Crafter / TGE / eTGE

Original Volkswagen repair manual


36,04 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

44.494 KB

505 Sites

Detailed technical data

Immediately readable

This repair manual contains: Renewing front bumper carrier, Renewing upper wheel housing longitudinal member, part section, Renewing middle section of roof (closed body versions – high roof) and Replacing door frame connecting plate. Show more
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Repair manual Crafter / TGE / eTGE Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 2 Hazard classification for the high-voltage system
    3
  • 3 Key vehicle data
    4
  • 3.1 Vehicle identification number
    4
  • 3.2 Type plate
    5
  • 3.3 Vehicle data sticker
    5
  • 4 Moulded foam inserts
    6
  • 5 Galvanized body parts, high strength and hot-formed body panels
    9
  • 5.1 Enclosed bodies
    9
  • 6 Laser welding
    13
  • 7 Tools
    14
  • 8 Gaps/shut lines
    15
  • 8.1 Body, front
    15
  • 8.2 Body, centre
    19
  • 8.3 Body, rear
    21
  • 9 Body dimensions
    24
  • 9.1 Preliminary work for determining body dimensions
    24
  • 9.2 Body, front
    24
  • 9.3 Body, centre
    26
  • 9.4 Body, rear
    32
  • 9.5 Floor panel, front
    34
  • 9.6 Floor panel, centre
    35
  • 9.7 Floor panel, rear
    38
  • 10 Alignment bracket systems
    43
  • 10.1 Straightening bracket set, Crafter 2017> VAS 801 045
    43
  • 10.2 Universal alignment set VAS 811 017/3
    43
  • 10.3 Measurement and alignment system, professional plus VAS 6528
    43
  • 11 Overview of rivets for repairs
    45
  • Body - front
    46
  • 1 Renewing front bumper carrier
    46
  • 1.1 Removing
    46
  • 1.2 Installing
    47
  • 2 Renewing gearbox bracket
    50
  • 2.1 Removing
    50
  • 2.2 Installing
    51
  • 3 Renewing engine bracket
    54
  • 3.1 Removing
    54
  • 3.2 Installing
    55
  • 4 Renewing wing bracket
    58
  • 4.1 Removing
    58
  • 4.2 Installing
    59
  • 5 Renewing front wheel housing, part section
    62
  • 5.1 Removing
    62
  • 5.2 Installing
    63
  • 6 Renewing suspension turret
    67
  • 6.1 Removing
    67
  • 6.2 Installing
    68
  • 7 Renewing upper wheel housing longitudinal member, part section
    72
  • 7.1 Removing
    72
  • 7.2 Installing
    73
  • 8 Renewing front longitudinal member, part section 1
    77
  • 8.1 Removing
    77
  • 8.2 Installing
    80
  • 9 Renewing front longitudinal member, part section 2
    88
  • 9.1 Removing
    88
  • 9.2 Installing
    91
  • 10 Renewing retaining bracket for subframe
    99
  • 10.1 Removing
    99
  • 10.2 Installing
    100
  • Body - centre
    103
  • 1 Renewing the GRP high roof
    103
  • 1.1 Removing
    103
  • 1.2 Installing
    107
  • 2 Renewing front section of roof (closed body versions – high roof)
    113
  • 2.1 Removing
    113
  • 2.2 Installing
    115
  • 3 Renewing front section of roof (open body versions)
    119
  • 3.1 Removing
    119
  • 3.2 Installing
    120
  • 4 Renewing middle section of roof (closed body versions – high roof)
    124
  • 4.1 Removing
    124
  • 4.2 Installing
    126
  • 5 Renewing rear roof (high roof)
    130
  • 5.1 Removing
    130
  • 5.2 Installing
    132
  • 6 Renewing front roof panelling (high roof with sliding door)
    136
  • 6.1 Removing
    136
  • 6.2 Installing
    138
  • 7 Renewing centre roof panelling (high roof without sliding door)
    142
  • 7.1 Removing
    142
  • 7.2 Installing
    144
  • 8 Renewing centre roof panelling (high roof with sliding door)
    149
  • 8.1 Removing
    149
  • 8.2 Installing
    151
  • 9 Renewing rear roof frame (open body version, double cab)
    155
  • 9.1 Removing
    155
  • 9.2 Installing
    157
  • 10 Renewing rear roof panelling (high roof with sliding door)
    161
  • 10.1 Removing
    161
  • 10.2 Installing
    163
  • 11 Renewing front cross member for roof
    169
  • 11.1 Removing
    169
  • 11.2 Installing
    170
  • 12 Renewing roof reinforcement (high roof)
    173
  • 12.1 Removing
    173
  • 12.2 Installing
    174
  • 13 Renewing rear outer roof cross member
    177
  • 13.1 Removing
    177
  • 13.2 Installing
    179
  • 14 Renewing rear roof inner cross member
    183
  • 14.1 Removing
    183
  • 14.2 Installing
    185
  • 15 Renewing rear window frame (single cab and double cab)
    189
  • 15.1 Removing
    189
  • 15.2 Installing
    191
  • 16 Renewing cross member for rear window frame (single cab and double cab)
    195
  • 16.1 Removing
    195
  • 16.2 Installing
    196
  • 17 Renewing connecting plate for rear window frame (single cab and double cab)
    199
  • 17.1 Removing
    199
  • 17.2 Installing
    201
  • 18 Renewing cowl panel
    205
  • 18.1 Removing
    205
  • 18.2 Installing
    206
  • 19 Renewing hinge pillar (A-pillar)
    210
  • 19.1 Removing
    210
  • 19.2 Installing
    212
  • 20 Renewing hinge pillar (A-pillar) reinforcement
    218
  • 20.1 Removing
    218
  • 20.2 Installing
    220
  • 21 Renewing side member at outer front (without sliding door)
    225
  • 21.1 Removing
    225
  • 21.2 Installing
    227
  • 22 Renewing side member at outer front (with sliding door)
    233
  • 22.1 Removing
    233
  • 22.2 Installing
    235
  • 23 Renewing B-pillar, part section (closed body versions with sliding door)
    241
  • 23.1 Removing
    241
  • 23.2 Installing
    243
  • 24 Renewing front B-pillar, part section (open vehicle version, single cab)
    250
  • 24.1 Removing
    250
  • 24.2 Installing
    252
  • 25 Renewing rear B-pillar (open vehicle version, single cab)
    258
  • 25.1 Removing
    258
  • 25.2 Installing
    261
  • 26 Renewing B-pillar bulkhead (open vehicle version)
    266
  • 26.1 Removing
    266
  • 26.2 Installing
    267
  • 27 Renewing outer lock column (C-pillar), part section
    270
  • 27.1 Removing
    270
  • 27.2 Installing
    272
  • 28 Renewing centre side panel
    276
  • 28.1 Removing
    276
  • 28.2 Installing
    278
  • 29 Renewing centre side panel (with window aperture)
    283
  • 29.1 Removing
    283
  • 29.2 Installing
    285
  • 30 Renewing centre side panel, part section
    290
  • 30.1 Removing
    291
  • 30.2 Installing
    292
  • 31 Renewing centre side panel, part section
    297
  • 31.1 Removing
    298
  • 31.2 Installing
    299
  • 32 Renewing rear side panel (without sliding door)
    307
  • 32.1 Removing
    308
  • 32.2 Installing
    310
  • 33 Renewing rear side panel, part section
    315
  • 33.1 Removing
    316
  • 33.2 Installing
    317
  • 34 Renewing rear side panel (with sliding door)
    322
  • 34.1 Removing
    323
  • 34.2 Installing
    325
  • 35 Replacing door frame connecting plate
    330
  • 35.1 Removing
    330
  • 35.2 Installing
    332
  • 36 Renewing sliding door step
    336
  • 36.1 Removing
    336
  • 36.2 Installing
    337
  • 37 Renewing side member sliding door frame
    341
  • 37.1 Removing
    341
  • 37.2 Installing
    343
  • 38 Renewing rear inner side member
    347
  • 38.1 Removing
    347
  • 38.2 Installing
    349
  • 39 Renewing front side panel lower part
    354
  • 39.1 Removing
    354
  • 39.2 Installing
    356
  • 40 Renewing lower centre side panel (without sliding door)
    361
  • 40.1 Removing
    361
  • 40.2 Installing
    363
  • 41 Renewing lower centre side panel (with sliding door)
    367
  • 41.1 Removing
    367
  • 41.2 Installing
    369
  • 42 Renewing rear side panel lower part
    373
  • 42.1 Removing
    373
  • 42.2 Installing
    375
  • 43 Renewing nut for sliding door striker pin
    379
  • 43.1 Removing
    379
  • 43.2 Installing
    381
  • 44 Renewing outer centre longitudinal member (with sliding door)
    385
  • 44.1 Removing
    385
  • 44.2 Installing
    386
  • 45 Renewing outer cross member (with sliding door)
    390
  • 45.1 Removing
    390
  • 45.2 Installing
    391
  • 46 Renewing fastening ring for cargo bed (open vehicle models)
    394
  • 46.1 Removing
    394
  • 46.2 Installing
    396
  • 47 Renewing studs
    399
  • 48 Renewing front high-voltage battery console
    400
  • 48.1 Removing
    400
  • 48.2 Installing
    401
  • 49 Renewing rear high-voltage battery cross member
    404
  • 49.1 Removing
    404
  • 49.2 Installing
    405
  • 50 Renewing front high-voltage battery console bracket
    409
  • 50.1 Removing
    409
  • 50.2 Installing
    410
  • 51 Renewing centre high-voltage battery console bracket
    413
  • 51.1 Removing
    413
  • 51.2 Installing
    414
  • 52 Renewing rear high-voltage battery console
    417
  • 52.1 Removing
    417
  • 52.2 Installing
    418
  • 53 Renewing threaded support to front high-voltage battery console
    421
  • 53.1 Removing
    421
  • 53.2 Installing
    422
  • 54 Renewing threaded support on centre high-voltage battery console
    426
  • 54.1 Removing
    426
  • 54.2 Installing
    427
  • Body - rear
    431
  • 1 Renewing outer cross panel (enclosed bodies)
    431
  • 1.1 Removing
    431
  • 1.2 Installing
    433
  • 2 Renewing inner cross panel (enclosed bodies)
    437
  • 2.1 Removing
    437
  • 2.2 Installing
    438
  • 3 Renewing sealing plate (enclosed bodies)
    443
  • 3.1 Removing
    443
  • 3.2 Installing
    444
  • 4 Renewing rear lock carrier
    447
  • 4.1 Removing
    447
  • 4.2 Installing
    448
  • 5 Renewing bracket for rear cross member (double cab/single cab)
    452
  • 5.1 Removing
    452
  • 5.2 Installing
    453
  • 6 Renewing inner wheel housing liner
    457
  • 6.1 Removing
    457
  • 6.2 Installing
    459
  • 7 Renewing rear floor panel (enclosed bodies with short overhang)
    463
  • 7.1 Removing
    463
  • 7.2 Installing
    465
  • 8 Renewing upper D-pillar
    469
  • 8.1 Removing
    469
  • 8.2 Installing
    473
  • 9 Renewing lower D-pillar, part section
    477
  • 9.1 Removing
    477
  • 9.2 Installing
    478
  • 10 Renewing leaf spring mounting bracket
    482
  • 10.1 Removing
    482
  • 10.2 Installing
    483
  • 11 Renewing rear longitudinal member, part section
    488
  • 11.1 Removing
    488
  • 11.2 Installing
    489
  • 12 Repair instructions for spare wheel winch tether
    494
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Crafter () / TGE (2017 > ) / eTGE (2018 >) / Crafter (2019 >)
Suitable car types SY, UZ, UY, UX, SX, SCB, SCC
Category Reparaturanleitung

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