Name: Body Repairs
Brand: Volkswagen
SKU: CDG0852e44c7d8b
Price: 36.04 EUR
Availability: InStock

Content
Details
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Repair manual Crafter / TGE / eTGE Body Repairs PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
2 Hazard classification for the high-voltage system
3
3 Key vehicle data
4
3.1 Vehicle identification number
4
3.2 Type plate
5
3.3 Vehicle data sticker
5
4 Moulded foam inserts
6
5 Galvanized body parts, high strength and hot-formed body panels
9
5.1 Enclosed bodies
9
6 Laser welding
13
7 Tools
14
8 Gaps/shut lines
15
8.1 Body, front
15
8.2 Body, centre
19
8.3 Body, rear
21
9 Body dimensions
24
9.1 Preliminary work for determining body dimensions
24
9.2 Body, front
24
9.3 Body, centre
26
9.4 Body, rear
32
9.5 Floor panel, front
34
9.6 Floor panel, centre
35
9.7 Floor panel, rear
38
10 Alignment bracket systems
43
10.1 Straightening bracket set, Crafter 2017> VAS 801 045
43
10.2 Universal alignment set VAS 811 017/3
43
10.3 Measurement and alignment system, professional plus VAS 6528
43
11 Overview of rivets for repairs
45
Body - front
46
1 Renewing front bumper carrier
46
1.1 Removing
46
1.2 Installing
47
2 Renewing gearbox bracket
50
2.1 Removing
50
2.2 Installing
51
3 Renewing engine bracket
54
3.1 Removing
54
3.2 Installing
55
4 Renewing wing bracket
58
4.1 Removing
58
4.2 Installing
59
5 Renewing front wheel housing, part section
62
5.1 Removing
62
5.2 Installing
63
6 Renewing suspension turret
67
6.1 Removing
67
6.2 Installing
68
7 Renewing upper wheel housing longitudinal member, part section
72
7.1 Removing
72
7.2 Installing
73
8 Renewing front longitudinal member, part section 1
77
8.1 Removing
77
8.2 Installing
80
9 Renewing front longitudinal member, part section 2
88
9.1 Removing
88
9.2 Installing
91
10 Renewing retaining bracket for subframe
99
10.1 Removing
99
10.2 Installing
100
Body - centre
103
1 Renewing the GRP high roof
103
1.1 Removing
103
1.2 Installing
107
2 Renewing front section of roof (closed body versions – high roof)
113
2.1 Removing
113
2.2 Installing
115
3 Renewing front section of roof (open body versions)
119
3.1 Removing
119
3.2 Installing
120
4 Renewing middle section of roof (closed body versions – high roof)
124
4.1 Removing
124
4.2 Installing
126
5 Renewing rear roof (high roof)
130
5.1 Removing
130
5.2 Installing
132
6 Renewing front roof panelling (high roof with sliding door)
136
6.1 Removing
136
6.2 Installing
138
7 Renewing centre roof panelling (high roof without sliding door)
142
7.1 Removing
142
7.2 Installing
144
8 Renewing centre roof panelling (high roof with sliding door)
149
8.1 Removing
149
8.2 Installing
151
9 Renewing rear roof frame (open body version, double cab)
155
9.1 Removing
155
9.2 Installing
157
10 Renewing rear roof panelling (high roof with sliding door)
161
10.1 Removing
161
10.2 Installing
163
11 Renewing front cross member for roof
169
11.1 Removing
169
11.2 Installing
170
12 Renewing roof reinforcement (high roof)
173
12.1 Removing
173
12.2 Installing
174
13 Renewing rear outer roof cross member
177
13.1 Removing
177
13.2 Installing
179
14 Renewing rear roof inner cross member
183
14.1 Removing
183
14.2 Installing
185
15 Renewing rear window frame (single cab and double cab)
189
15.1 Removing
189
15.2 Installing
191
16 Renewing cross member for rear window frame (single cab and double cab)
195
16.1 Removing
195
16.2 Installing
196
17 Renewing connecting plate for rear window frame (single cab and double cab)
199
17.1 Removing
199
17.2 Installing
201
18 Renewing cowl panel
205
18.1 Removing
205
18.2 Installing
206
19 Renewing hinge pillar (A-pillar)
210
19.1 Removing
210
19.2 Installing
212
20 Renewing hinge pillar (A-pillar) reinforcement
218
20.1 Removing
218
20.2 Installing
220
21 Renewing side member at outer front (without sliding door)
225
21.1 Removing
225
21.2 Installing
227
22 Renewing side member at outer front (with sliding door)
233
22.1 Removing
233
22.2 Installing
235
23 Renewing B-pillar, part section (closed body versions with sliding door)
241
23.1 Removing
241
23.2 Installing
243
24 Renewing front B-pillar, part section (open vehicle version, single cab)
250
24.1 Removing
250
24.2 Installing
252
25 Renewing rear B-pillar (open vehicle version, single cab)
258
25.1 Removing
258
25.2 Installing
261
26 Renewing B-pillar bulkhead (open vehicle version)
266
26.1 Removing
266
26.2 Installing
267
27 Renewing outer lock column (C-pillar), part section
270
27.1 Removing
270
27.2 Installing
272
28 Renewing centre side panel
276
28.1 Removing
276
28.2 Installing
278
29 Renewing centre side panel (with window aperture)
283
29.1 Removing
283
29.2 Installing
285
30 Renewing centre side panel, part section
290
30.1 Removing
291
30.2 Installing
292
31 Renewing centre side panel, part section
297
31.1 Removing
298
31.2 Installing
299
32 Renewing rear side panel (without sliding door)
307
32.1 Removing
308
32.2 Installing
310
33 Renewing rear side panel, part section
315
33.1 Removing
316
33.2 Installing
317
34 Renewing rear side panel (with sliding door)
322
34.1 Removing
323
34.2 Installing
325
35 Replacing door frame connecting plate
330
35.1 Removing
330
35.2 Installing
332
36 Renewing sliding door step
336
36.1 Removing
336
36.2 Installing
337
37 Renewing side member sliding door frame
341
37.1 Removing
341
37.2 Installing
343
38 Renewing rear inner side member
347
38.1 Removing
347
38.2 Installing
349
39 Renewing front side panel lower part
354
39.1 Removing
354
39.2 Installing
356
40 Renewing lower centre side panel (without sliding door)
361
40.1 Removing
361
40.2 Installing
363
41 Renewing lower centre side panel (with sliding door)
367
41.1 Removing
367
41.2 Installing
369
42 Renewing rear side panel lower part
373
42.1 Removing
373
42.2 Installing
375
43 Renewing nut for sliding door striker pin
379
43.1 Removing
379
43.2 Installing
381
44 Renewing outer centre longitudinal member (with sliding door)
385
44.1 Removing
385
44.2 Installing
386
45 Renewing outer cross member (with sliding door)
390
45.1 Removing
390
45.2 Installing
391
46 Renewing fastening ring for cargo bed (open vehicle models)
394
46.1 Removing
394
46.2 Installing
396
47 Renewing studs
399
48 Renewing front high-voltage battery console
400
48.1 Removing
400
48.2 Installing
401
49 Renewing rear high-voltage battery cross member
404
49.1 Removing
404
49.2 Installing
405
50 Renewing front high-voltage battery console bracket
409
50.1 Removing
409
50.2 Installing
410
51 Renewing centre high-voltage battery console bracket
413
51.1 Removing
413
51.2 Installing
414
52 Renewing rear high-voltage battery console
417
52.1 Removing
417
52.2 Installing
418
53 Renewing threaded support to front high-voltage battery console
421
53.1 Removing
421
53.2 Installing
422
54 Renewing threaded support on centre high-voltage battery console
426
54.1 Removing
426
54.2 Installing
427
Body - rear
431
1 Renewing outer cross panel (enclosed bodies)
431
1.1 Removing
431
1.2 Installing
433
2 Renewing inner cross panel (enclosed bodies)
437
2.1 Removing
437
2.2 Installing
438
3 Renewing sealing plate (enclosed bodies)
443
3.1 Removing
443
3.2 Installing
444
4 Renewing rear lock carrier
447
4.1 Removing
447
4.2 Installing
448
5 Renewing bracket for rear cross member (double cab/single cab)
452
5.1 Removing
452
5.2 Installing
453
6 Renewing inner wheel housing liner
457
6.1 Removing
457
6.2 Installing
459
7 Renewing rear floor panel (enclosed bodies with short overhang)
463
7.1 Removing
463
7.2 Installing
465
8 Renewing upper D-pillar
469
8.1 Removing
469
8.2 Installing
473
9 Renewing lower D-pillar, part section
477
9.1 Removing
477
9.2 Installing
478
10 Renewing leaf spring mounting bracket
482
10.1 Removing
482
10.2 Installing
483
11 Renewing rear longitudinal member, part section
488
11.1 Removing
488
11.2 Installing
489
12 Repair instructions for spare wheel winch tether
494

Manufacturer's designation	Body Repairs
Manufacturer	Volkswagen
Suitable for	Crafter () / TGE (2017 > ) / eTGE (2018 >) / Crafter (2019 >)
Suitable car types	SY, UZ, UY, UX, SX, SCB, SCC
Category	Reparaturanleitung

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