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Body Repairs

For Beetle Limousine

Original Volkswagen repair manual


24,17 €7% VAT incl.

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Language: English

Digital PDF file

54.723 KB

307 Sites

Detailed technical data

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This repair manual contains: Renewing left console, Repairing threads for securing subframe and Renewing front right longitudinal member - part section. Show more
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Repair manual Beetle Limousine Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Basic instructions
    1
  • 2 Vehicle identification data
    2
  • 2.1 Vehicle identification number
    2
  • 2.2 Vehicle data sticker
    3
  • 3 Safety instructions
    4
  • 4 Basic notes
    5
  • 5 Safety instructions
    6
  • 6 Moulded foam elements
    7
  • 7 Galvanized body parts, high/higher-strength and hot-formed body panels
    9
  • 7.1 Body
    9
  • 7.2 Overview
    11
  • 8 Laser welding
    14
  • 9 Body panel gaps/shut lines
    15
  • 9.1 Body - front
    15
  • 9.2 Body - centre
    16
  • 9.3 Body - rear
    19
  • 10 Body dimensions
    20
  • 10.1 Body - front
    20
  • 10.2 Body - centre
    22
  • 10.3 Body - rear
    27
  • 10.4 Floor group - front
    28
  • 10.5 Floor group - centre
    29
  • 10.6 Floor group - rear
    30
  • 11 Contour correct surfaces
    31
  • 12 Tools
    32
  • 13 Alignment bracket set
    33
  • 13.1 Overview
    33
  • 13.2 Procedure for body structural damage on vehicles from Volkswagen
    33
  • 14 Portal gauge
    34
  • Body - front
    35
  • 1 Renewing left console
    35
  • 1.1 Tools
    35
  • 1.2 Removing
    36
  • 1.3 Installing
    38
  • 2 Renewing right-hand bracket
    40
  • 2.1 Tools
    40
  • 2.2 Removing
    41
  • 2.3 Installing
    42
  • 3 Renewing subframe
    44
  • 3.1 Tools
    44
  • 3.2 Removing
    45
  • 3.3 Installing
    46
  • 4 Renewing front bumper bracket
    48
  • 4.1 Tools
    48
  • 4.2 Removing
    49
  • 4.3 Installing
    50
  • 5 Replacing upper wheel housing longitudinal member
    51
  • 5.1 Tools
    52
  • 5.2 Removing
    52
  • 5.3 Installing
    54
  • 6 Renewing front wheel housing
    58
  • 6.1 Tools
    59
  • 6.2 Removing
    59
  • 6.3 Installing
    60
  • 7 Repairing threads for securing subframe
    64
  • 7.1 Contents of thread repair kit
    66
  • 7.2 Repairing threads
    66
  • 8 Renewing front left longitudinal member
    70
  • 8.1 Tools
    71
  • 8.2 Removing
    71
  • 8.3 Installing
    74
  • 9 Renewing front left longitudinal member - part section
    79
  • 9.1 Tools
    80
  • 9.2 Removing
    80
  • 9.3 Installing
    82
  • 10 Renewing front right longitudinal member
    91
  • 10.1 Tools
    92
  • 10.2 Removing
    92
  • 10.3 Installing
    95
  • 11 Renewing front right longitudinal member - part section
    100
  • 11.1 Tools
    101
  • 11.2 Removing
    101
  • 11.3 Installing
    103
  • Body - centre
    108
  • 1 Renewing roof
    108
  • 1.1 Tools
    109
  • 1.2 Removing
    111
  • 1.3 Installing
    113
  • 2 Renewing roof side member
    124
  • 2.1 Tools
    125
  • 2.2 Removing
    126
  • 2.3 Installing
    127
  • 3.1 Tools
    135
  • 3.2 Removing
    135
  • 3.3 Installing
    136
  • 4 Renewing front roof cross member - vehicles with panorama glass sliding/tilting sunroof
    138
  • 4.1 Tools
    139
  • 4.2 Removing
    139
  • 4.3 Installing
    140
  • 5 Renewing rear roof cross member - vehicles with no panorama glass sliding/tilting sunroof
    144
  • 5.1 Tools
    145
  • 5.2 Removing
    145
  • 5.3 Installing
    147
  • 6.1 Tools
    153
  • 6.2 Removing
    153
  • 6.3 Installing
    155
  • 7 Renewing A-pillar
    159
  • 7.1 Tools
    160
  • 7.2 Removing
    160
  • 7.3 Installing
    162
  • 8 Renewing A-pillar reinforcement - part section
    169
  • 8.1 Tools
    170
  • 8.2 Removing
    170
  • 8.3 Installing
    172
  • 9 Renewing B-pillar reinforcement
    178
  • 9.1 Tools
    179
  • 9.2 Removing
    180
  • 9.3 Installing
    181
  • 10 Renewing inner B-pillar
    186
  • 10.1 Tools
    187
  • 10.2 Removing
    187
  • 10.3 Installing
    189
  • 11 Renewing inner B-pillar - part section
    194
  • 11.1 Tools
    195
  • 11.2 Removing
    195
  • 11.3 Installing
    197
  • 12 Renewing side member
    202
  • 12.1 Tools
    203
  • 12.2 Removing
    203
  • 12.3 Installing
    204
  • 13 Renewing side member reinforcement
    210
  • 13.1 Tools
    211
  • 13.2 Removing
    211
  • 13.3 Installing
    212
  • 14 Renewing seat middle cross member
    217
  • 14.1 Tools
    217
  • 14.2 Removing
    218
  • 14.3 Installing
    219
  • 15 Renewing outer mounting for seat cross member
    222
  • 15.1 Tools
    223
  • 15.2 Removing
    224
  • 15.3 Installing
    225
  • 16 Renewing inner mounting for seat cross member
    228
  • 16.1 Tools
    228
  • 16.2 Removing
    229
  • 16.3 Installing
    230
  • Body - rear
    233
  • 1 Renewing cross panel
    233
  • 1.1 Tools
    234
  • 1.2 Removing
    234
  • 1.3 Installing
    235
  • 2 Renewing tail light mounting
    240
  • 2.1 Tools
    241
  • 2.2 Removing
    241
  • 2.3 Installing
    242
  • 3 Renewing connecting part for tail light
    246
  • 3.1 Tools
    247
  • 3.2 Removing
    247
  • 3.3 Installing
    248
  • 4 Renewing lock carrier
    251
  • 4.1 Tools
    252
  • 4.2 Removing
    252
  • 4.3 Installing
    253
  • 5 Renewing inner lower part of left C-pillar
    256
  • 5.1 Tools
    257
  • 5.2 Removing
    257
  • 5.3 Installing
    258
  • 6 Renewing sealing channel
    261
  • 6.1 Tools
    262
  • 6.2 Removing
    262
  • 6.3 Installing
    263
  • 7 Renewing luggage compartment floor
    267
  • 7.1 Tools
    268
  • 7.2 Removing
    268
  • 7.3 Installing
    269
  • 8 Renewing luggage compartment floor - part section
    273
  • 8.1 Tools
    274
  • 8.2 Removing
    274
  • 8.3 Installing
    275
  • 9 Renewing C-pillar reinforcement
    278
  • 9.1 Tools
    279
  • 9.2 Removing
    279
  • 9.3 Installing
    280
  • 10 Renewing rear longitudinal member - part section
    284
  • 10.1 Tools
    285
  • 10.2 Removing
    285
  • 10.3 Installing
    286
  • 11 Renewing side panel - part section
    289
  • 11.1 Tools
    290
  • 11.2 Removing
    291
  • 11.3 Installing
    293
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Beetle (NBL) Limousine (2012)
Suitable car types 5C1
Category Reparaturanleitung

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