8-speed automatic gearbox 09P

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 General safety provisions
  1
• 1.2 Notes on tow-starting/towing
  1
• 2 Identification
  2
• 2.1 Gearbox identification
  2
• 2.2 Identification of torque converter
  2
• 3 Repair instructions
  4
• 3.1 General repair instructions
  4
• 3.2 Gaskets and seals
  5
• 3.3 Nuts and bolts
  5
• 4 Technical data
  7
• 4.1 Capacities
  7
• 5 Electrical components
  8
• 5.1 Overview of fitting locations - electrical components
  8
• Torque converter
  12
• 1 Torque converter
  12
• 1.1 Assembly overview - torque converter
  12
• 1.2 Removing and installing torque converter
  13
• 1.3 Draining torque converter
  14
• 1.4 Removing and installing torque converter oil seal
  14
• Controls, housing
  17
• 1 ATF circuit
  17
• 1.1 Assembly overview - ATF circuit
  17
• 1.2 Removing and installing ATF cooler
  17
• 2 ATF
  21
• 2.1 Checking ATF level
  21
• 2.2 Draining and filling ATF
  25
• 2.3 Bleeding ATF system
  28
• 3 Removing and installing gearbox
  29
• 3.1 Removing gearbox
  29
• 3.2 Installing gearbox
  37
• 3.3 Specified torques for gearbox
  38
• 4 Assembly mountings
  40
• 4.1 Assembly overview - assembly mountings
  40
• 5 Transporting gearbox
  43
• 6 Securing to engine and gearbox support
  45
• 7 Bevel box
  47
• 7.1 Removing bevel box
  47
• 7.2 Installing bevel box
  55
• 8 Selector mechanism
  59
• 8.1 Assembly overview - selector mechanism
  59
• 8.2 Emergency release from position P
  61
• 8.3 Removing and installing selector lever handle
  61
• 8.4 Moving push-button in the handle to installation position
  64
• 8.5 Removing and installing selector mechanism
  66
• 8.6 Checking selector mechanism
  69
• 8.7 Checking and adjusting selector lever cable
  70
• 8.8 Removing and installing multifunction switch
  72
• 8.9 Adjusting multifunction switch
  75
• 8.10 Renewing selector shaft seal
  77
• Gears, control
  79
• 1 ATF system
  79
• 1.1 Removing and installing oil pan
  79
• 1.2 Removing and installing ATF strainer
  81
• 2 Valve body
  83
• 2.1 Assembly overview - valve body
  83
• 2.2 Removing and installing valve body
  86
• Final drive - differential
  93
• 1 Gear oil
  93
• 1.1 Checking gear oil level
  93
• 1.2 Draining and filling gear oil
  94
• 2 Seals
  98
• 2.1 Overview of fitting locations - seals
  98
• 2.2 Renewing left seal
  100
• 2.3 Renewing right oil seal
  102
• 3 Components of bevel box
  108
• 3.1 Assembly overview - components of bevel box
  108
• 3.2 Renewing bevel box seals
  110
• 3.3 Renewing needle bearing (polygon bearing) for stub shaft
  125
• 4 Gearbox control system
  131
• 4.1 Removing and installing gearbox control unit
  131