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6 - Speed manual gearbox 0AJ

For T-Cross [BR]

Original Volkswagen repair manual


15,38 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

11.815 KB

183 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch control, Selector mechanism - adjust, Gearbox - remove and install, Assembly mountings, Fastening on the engine/gearbox bracket, Input shaft and Seals. Show more
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Repair manual T-Cross [BR] 6 - Speed manual gearbox 0AJ PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Identification on the gearbox
    1
  • 1.2 Prefix, correspondence, gear ratio, filling volumes
    2
  • 2 Gearbox - overview
    3
  • 3 Gear ratio calculation “i”
    5
  • 4 Safety indications
    6
  • 5 General repair instructions
    7
  • 5.1 Components
    7
  • 6 Electric components
    12
  • 6.1 Electric components - assembly overview
    12
  • Clutch
    14
  • 1 Clutch control
    14
  • 1.1 Clutch drive system - assembly locations overview
    14
  • 1.2 Clutch drive pedal - assembly overview
    15
  • 1.3 Hydraulic clutch system - assembly overview
    17
  • 1.4 Clutch release mechanism - assembly overview
    19
  • 1.5 Support shell - remove and install
    20
  • 1.6 Clutch position sender G476 - remove and install
    21
  • 1.7 Pedal return spring - remove and install
    23
  • 1.8 Clutch drive pedal - remove and install
    25
  • 1.9 Clutch drive pedal support - remove and install
    26
  • 1.10 Clutch transmitter cylinder - remove and install
    29
  • 1.11 Clutch slave cylinder - remove and install
    30
  • 1.12 Clutch drive system line - remove and install
    33
  • 1.13 Hydraulic clutch mechanism - bleed
    35
  • 1.14 Clutch release mechanism - repair
    37
  • 2 Clutch
    39
  • 2.1 Clutch - assembly overview
    39
  • 2.2 Clutch - remove and install
    39
  • Controls, housing
    45
  • 1 Selector mechanism - adjust
    45
  • 1.1 Selector mechanism - assembly position
    45
  • 1.2 Selector mechanism - component overview
    46
  • 1.3 Gear knob and selector cover - assembly overview
    46
  • 1.4 Gear knob - remove and install
    47
  • 1.5 Gear selection mechanism - assembly overview
    49
  • 1.6 Gear selection mechanism - remove and install
    51
  • 1.7 Selector mechanism - adjust
    59
  • 1.8 Selector rod seal - replace
    62
  • 1.9 Gear selection - check
    63
  • 2 Gearbox - remove and install
    64
  • 2.1 Gearbox - remove
    64
  • 2.2 Gearbox - installation
    75
  • 2.3 Specified gearbox torque
    82
  • 3 Assembly mountings
    83
  • 3.1 Assembly mountings - assembly overview
    83
  • 4 Gearbox - transport
    86
  • 5 Fastening on the engine/gearbox bracket
    87
  • 6 Gearbox - disassemble and assemble
    88
  • 6.1 Gearbox - assembly overview
    88
  • 6.2 Gearbox - overview
    89
  • 6.3 Gearbox and 5th/6th housing cover - assembly overview
    89
  • 6.4 Clutch housing - assembly overview
    91
  • 6.5 Axles, differential, selector mechanism - assembly overview
    92
  • 6.6 Selector rod - assembly overview
    94
  • 6.7 Selector forks - assembly overview
    95
  • 6.8 Selector forks - repair
    96
  • 6.9 Selector rod - repair
    101
  • 6.10 Selector rod seal - replace
    104
  • 6.11 Gearbox - disassemble and assemble
    105
  • 7 Gearbox and clutch housings
    126
  • 7.1 Transmission housing and transmission housing - assembly overview
    126
  • 7.2 Transmission housing cover - assembly overview
    128
  • 7.3 Transmission housing cover - repair
    129
  • 8 Gearbox oil
    131
  • 8.1 Check gearbox oil level
    131
  • Gears, shafts
    133
  • 1 Input shaft
    133
  • 1.1 Input shaft - general overview of assembly
    133
  • 1.2 Input shaft - disassemble and assemble
    136
  • 1.3 Input shaft seal - replace
    147
  • 2 Output shaft
    149
  • 2.1 Output shaft - general overview of assembly
    149
  • 2.2 Output shaft - disassemble and assemble
    152
  • Final drive - differential
    160
  • 1 Seals
    160
  • 1.1 Seals - assembly overview
    160
  • 1.2 Left drive flange seal - replace
    160
  • 1.3 Right drive flange seal - replace
    163
  • 2 Differential
    167
  • 2.1 Differential - general overview of assembly
    167
  • 2.2 Differential - disassemble and assemble
    169
  • 2.3 Differential - adjust
    175
Manufacturer's designation 6 - Speed manual gearbox 0AJ
Manufacturer Volkswagen
Suitable for T-Cross [BR] (2020 >)
Suitable car types BF1
Transmission designations 0AJ
Transmission types GPN, HBL, HPB, FVG, HBJ, GVW, GQG, GJB, GMT, JPG, KRG, LHX, LHY, LNY, NBW, NBX, MHS, MHT, MHU, MNZ, NBY, NBZ, JJX, JJY
Category Reparaturanleitung

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