6 - Speed automatic gearbox 09G

Chapter overview

• Technical data
  1
• 1 Guidelines to automatic transmissions
  1
• 1.1 Diagnostic start suggestions
  1
• 2 General repair instructions
  2
• 2.1 General instructions
  2
• 2.2 Safety measures
  2
• 2.3 Safety measures when working on vehicles with Start-Stop system
  3
• 2.4 Safety measures while towing the vehicle
  3
• 2.5 Cleaning rules
  3
• 2.6 Gearbox
  3
• 2.7 Torque converter
  4
• 2.8 ATF
  4
• 2.9 Guided Fault Finding, vehicle self-diagnosis and measuring techniques
  5
• 2.10 Safety measures for test drives with testing and measuring devices
  5
• 2.11 Automatic gearbox control unit J217
  5
• 2.12 Vehicle control units
  6
• 2.13 Electric components
  6
• 2.14 Sealing rings, gaskets and retainer seals
  6
• 2.15 Nuts and bolts
  7
• 3 Identification
  8
• 3.1 Gearbox identification
  8
• 3.2 Torque converter identification
  8
• 4 Technical data
  10
• 4.1 Assignment gearbox - engine
  10
• 4.2 Filling volumes
  10
• 5 Electric components
  11
• 5.1 Electric components - fitting locations overview
  11
• Torque converter
  17
• 1 Torque converter
  17
• 1.1 Torque converter - assembly overview
  17
• 1.2 Torque converter - remove and install
  18
• 1.3 Torque converter - empty
  19
• 1.4 Torque converter - check
  20
• 1.5 Torque converter retainer - replace
  20
• Controls, housing
  22
• 1 ATF circuit
  22
• 1.1 ATF circuit - installation overview -
  22
• 1.2 ATF radiator - remove and install
  22
• 2 ATF
  25
• 2.1 ATF - level check
  25
• 2.2 ATF - drain and level check
  29
• 3 Gearbox - remove and install
  33
• 3.1 Gearbox - remove, Polo and Virtus
  33
• 3.2 Gearbox - remove, T-Cross and Nivus
  49
• 3.3 Gearbox - installation
  63
• 3.4 Gearbox - specified torques table
  65
• 4 Gearbox - transport
  67
• 5 Transmission - fasten to support
  69
• 6 Gear selector mechanism
  71
• 6.1 Gear selector mechanism - assembly overview
  71
• 6.2 Gear selector mechanism - check
  73
• 6.3 Emergency unlock from position P
  74
• 6.4 Gear selection mechanism - remove and install
  75
• 6.5 Gear selector lever handle - remove and install
  83
• 6.6 Handle lock button - put in installation position
  86
• 6.7 Selector cable - remove and install
  88
• 6.8 Selector cable - check and adjust
  92
• 6.9 Multifunction switch F125 - remove and install
  95
• 6.10 Multifunction switch F125 - adjust
  99
• 6.11 Selector lever retainer seal - replace
  100
• Gears, control
  102
• 1 ATF System
  102
• 1.1 Gearbox oil pan - remove and install
  102
• 1.2 ATF filter (strainer) - remove and install
  104
• 2 Valve body
  106
• 2.1 Valve body - assembly overview
  106
• 2.2 Valve body - remove and install
  109
• 2.3 Installation of wires, connectors, and fasteners in the valve body
  117
• 2.4 Wire harness of the solenoid valves and sensors - remove and install
  120
• 2.5 Gearbox input speed sensor G182 - remove and install
  121
• 2.6 Gearbox output speed sensor G195 - remove and install
  122
• Final drive - differential
  124
• 1 Retainer seals
  124
• 1.1 Retainer seals - assembly overview
  124
• 1.2 Left drive flange retainer seal - renew
  124
• 1.3 Right drive flange retainer - replace
  127
• 2 Gearbox control
  131
• 2.1 Gearbox control unit - remove and install
  131