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  • Examplepage for repair manual 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 2 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 3 6-speed manual gearbox 0AJ

6-speed manual gearbox 0AJ

For Jetta / Jetta GP

Original Volkswagen repair manual


19,23 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

9.511 KB

236 Sites

Detailed technical data

Immediately readable

This repair manual contains: Fault finding, power transmission, Repairing clutch mechanism, Removing and installing gearbox, Jetta 2011 ►, Checking gear oil, Assembly overview - gearbox housing cover, Input shaft and Differential. Show more
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Repair manual Jetta / Jetta GP 6-speed manual gearbox 0AJ PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification of gearbox
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Identification code, assembly allocation and capacities
    2
  • 2 Overview - power transmission
    3
  • 3 Calculating overall gear ratio “i”
    5
  • 4 General repair instructions
    6
  • 4.1 Components
    6
  • Clutch
    11
  • 1 Fault finding, power transmission
    11
  • 2 Repairing clutch mechanism
    12
  • 2.1 Overview
    12
  • 2.2 Assembly overview - pedal cluster
    12
  • 2.3 Removing and installing over-centre spring (left-hand drive)
    14
  • 2.4 Removing and installing over-centre spring (right-hand drive)
    20
  • 2.5 Removing and installing clutch pedal (LHD)
    26
  • 2.6 Removing and installing clutch pedal (RHD)
    33
  • 2.7 Removing and installing mounting bracket (LHD)
    40
  • 2.8 Removing and installing mounting bracket (RHD)
    47
  • 2.9 Removing and installing clutch master cylinder
    55
  • 2.10 Removing and installing clutch position sender G476
    57
  • 2.11 Assembly overview - hydraulics (LHD)
    61
  • 2.12 Assembly overview - hydraulics (RHD)
    63
  • 2.13 Removing and installing clutch slave cylinder
    65
  • 3 Bleeding clutch mechanism
    68
  • 4 Repairing clutch release mechanism
    70
  • 4.1 Assembly overview - clutch release mechanism
    70
  • 4.2 Removing and installing clutch release lever, release bearing and guide sleeve
    71
  • 5 Repairing clutch
    73
  • Controls, housing
    79
  • 1 Repairing selector mechanism
    79
  • 1.1 Installation position of selector mechanism
    79
  • 1.2 Overview of selector mechanism
    80
  • 1.3 Assembly overview – gear knob and cover
    80
  • 1.4 Removing and installing gaiter with gear knob and noise insulation
    81
  • 1.5 Assembly overview - Gear lever and selector housing
    83
  • 1.6 Assembly overview – selector cables
    93
  • 1.7 Removing cable end-piece from relay lever and installing
    98
  • 1.8 Removing and installing selector mechanism
    100
  • 1.9 Removing and installing gear selector cable and gate selector cable
    108
  • 1.10 Adjusting selector mechanism
    110
  • 2 Removing and installing gearbox, Jetta 2011 ►
    114
  • 2.1 Removing gearbox, Jetta 2011 with 1.2 l engine and 1.4 l engine
    114
  • 2.2 Installing gearbox, Jetta 2011 with 1.2 l engine and 1.4 l engine
    127
  • 3 Transporting gearbox
    137
  • 4 Checking gear oil
    139
  • 5 Securing to engine and gearbox support
    141
  • 6 Dismantling and assembling gearbox
    143
  • 6.1 Overview - gearbox
    143
  • 6.2 Assembly overview
    143
  • 6.4 Assembly overview - removing and installing clutch housing
    146
  • 6.6 Assembly sequence
    149
  • 7 Repairing gearbox housing and clutch housing
    173
  • 8 Assembly overview - gearbox housing cover
    177
  • 9 Repairing gearbox housing cover
    179
  • 10 Repairing selector unit
    182
  • 11 Dismantling and assembling selector forks
    185
  • Gears, shafts
    191
  • 1 Input shaft
    191
  • 1.1 Dismantling and assembling input shaft
    191
  • 2 Output shaft
    205
  • 2.1 Dismantling and assembling output shaft
    205
  • Final drive - differential
    216
  • 1 Renewing flange shaft oil seals with gearbox installed
    216
  • 1.1 Renewing oil seal for left flange shaft
    216
  • 1.2 Renewing seal for right flange shaft
    218
  • 2 Differential
    221
  • 2.1 Dismantling and assembling differential
    221
  • 2.2 Adjusting differential
    229
Manufacturer's designation 6-speed manual gearbox 0AJ
Manufacturer Volkswagen
Suitable for Jetta (2014 >) / Jetta GP (Russland) (2015) / Jetta GP (2015 >)
Suitable car types AV2, AY3
Transmission designations 0AJ
Transmission types GPN, HBL, HPB, FVG, HBJ, GVW, GQG, GJB, GMT, JPG, KRG, LHX, LHY, LNY, NBW, NBX, MHS, MHT, MHU, MNZ, NBY, NBZ, JJX, JJY
Category Reparaturanleitung

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