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  • Examplepage for repair manual 6-speed manual gearbox 0A5
  • Examplepage for repair manual 2 6-speed manual gearbox 0A5
  • Examplepage for repair manual 3 6-speed manual gearbox 0A5

6-speed manual gearbox 0A5

For Transporter

Original Volkswagen repair manual


24,24 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

10.279 KB

308 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Bevel box, Removing and installing gearbox, Assembly mountings, Gearbox housing, clutch housing, Output shaft and Seals. Show more
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Repair manual Transporter 6-speed manual gearbox 0A5 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 2.2 Identification of bevel box
    3
  • 3 Repair instructions
    4
  • 3.1 General repair instructions
    4
  • 4 Technical data
    9
  • 4.1 Capacities
    9
  • 4.2 Allocation gearbox - engine
    9
  • 4.3 Calculation of gear ratios
    12
  • 5 Overview - power transmission
    14
  • 5.1 Overview - power transmission - front-wheel drive
    14
  • 5.2 Overview - power transmission - all-wheel drive
    15
  • 6 Electrical components
    18
  • 6.1 Overview of fitting locations - electrical components
    18
  • Clutch
    20
  • 1 Clutch mechanism
    20
  • 1.1 Assembly overview - pedal cluster
    20
  • 1.2 Assembly overview - clutch hydraulics
    22
  • 1.3 Assembly overview - clutch release mechanism
    24
  • 1.4 Removing and installing clutch pedal
    25
  • 1.5 Removing and installing over-centre spring
    26
  • 1.6 Removing and installing mounting bracket
    28
  • 1.7 Removing and installing clutch master cylinder
    33
  • 1.8 Removing and installing clutch slave cylinder together with release bearing
    39
  • 1.9 Removing and installing bleeder
    41
  • 1.10 Bleeding clutch mechanism
    41
  • 1.11 Removing and installing clutch pedal switch
    43
  • 1.12 Checking clutch master cylinder and clutch slave cylinder
    44
  • 2 Clutch
    45
  • 2.1 Assembly overview - clutch
    45
  • 2.2 Removing and installing clutch
    45
  • Controls, housing
    50
  • 1 Bevel box
    50
  • 1.1 Assembly overview - bevel box
    50
  • 1.2 Removing bevel box
    52
  • 1.3 Installing bevel box
    57
  • 1.4 Checking gear oil level in bevel box
    62
  • 1.5 Installing repair kit for stub shaft
    63
  • 2 Selector mechanism
    68
  • 2.1 Installation position - selector mechanism
    68
  • 2.2 Assembly overview – gear knob and cover
    68
  • 2.3 Assembly overview - Gear lever and selector housing
    69
  • 2.4 Assembly overview – selector cables
    71
  • 2.5 Removing and installing selector mechanism
    73
  • 2.6 Adjusting selector mechanism
    76
  • 2.7 Renewing selector shaft seal
    81
  • 3 Removing and installing gearbox
    84
  • 3.1 Specified torques for gearbox
    84
  • 3.2 Removing gearbox
    85
  • 3.3 Installing gearbox
    110
  • 4 Assembly mountings
    127
  • 4.1 Assembly overview - assembly mountings
    127
  • 5 Transporting gearbox
    129
  • 6 Dismantling and assembling gearbox
    132
  • 6.1 Schematic overview - gearbox
    132
  • 6.2 Assembly overview - gearbox housing and selector mechanism
    133
  • 6.3 Assembly overview - selector unit
    137
  • 6.4 Assembly overview - input shaft, output shafts, differential, selector rods
    137
  • 6.5 Assembly overview - selector forks
    139
  • 6.6 Dismantling and assembling gearbox
    140
  • 7 Gearbox housing, clutch housing
    181
  • 7.1 Assembly overview - gearbox housing
    181
  • 7.2 Assembly overview - clutch housing
    183
  • 7.3 Repairing gearbox housing
    185
  • 7.4 Repairing clutch housing
    188
  • 8 Securing to engine and gearbox support
    192
  • 9 Gear oil
    194
  • 9.1 Checking gear oil level, gearboxes “with” oil filler plug
    194
  • 9.2 Checking gear oil level, gearboxes “without” oil filler plug
    195
  • Gears, shafts
    197
  • 1 Input shaft
    197
  • 1.1 Assembly overview - input shaft
    197
  • 1.2 Dismantling and assembling input shaft
    201
  • 2 Output shaft
    217
  • 2.1 Assembly overview - output shaft
    217
  • 2.2 Dismantling and assembling output shaft
    224
  • 2.3 Adjusting output shaft
    257
  • Final drive - differential
    258
  • 1 Seals
    258
  • 1.1 Overview of fitting locations - oil seals
    258
  • 1.2 Renewing left seal
    258
  • 1.3 Renewing right seal
    263
  • 1.4 Renewing input shaft seal
    268
  • 2 Differential
    271
  • 2.1 Assembly overview - differential
    271
  • 2.2 Dismantling and assembling differential
    273
  • 2.3 Adjusting differential
    282
  • 3 Components of bevel box
    288
  • 3.1 Renewing bevel box seals
    288
Manufacturer's designation 6-speed manual gearbox 0A5
Manufacturer Volkswagen
Suitable for Transporter (2016)
Suitable car types SF, SG
Transmission designations 0A5
Transmission types HHX, KUR, KLF, KLG, KUQ, KQK, MKA, JFU, JFV, JFW, JFX, JKT, JKU, KCK, KCM, KCN, KCL
Category Reparaturanleitung

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