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  • Examplepage for repair manual 6-speed manual gearbox 02Q Volkswagen R GmbH
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  • Examplepage for repair manual 6-speed manual gearbox 02Q Volkswagen R GmbH
  • Examplepage for repair manual 2 6-speed manual gearbox 02Q Volkswagen R GmbH
  • Examplepage for repair manual 3 6-speed manual gearbox 02Q Volkswagen R GmbH

6-speed manual gearbox 02Q Volkswagen R GmbH

For Golf / Golf Variant / Jetta / 1303

Original Volkswagen repair manual


29,21 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

7.948 KB

385 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch mechanism, Removing and installing gearbox, Golf 2004 ►, Checking gear oil, Input shaft, Output shaft for 1st through 4th gears, 11 4, Golf Plus, Passat, Passat CC, CC, Eos and Scirocco, Renewing seal between gearbox and bevel box with bevel box removed, Resetting shim when renewing output flange, Adjustment overview - manual gearbox and Differential. Show more
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Repair manual Golf / Golf Variant / Jetta / 1303 6-speed manual gearbox 02Q Volkswagen R GmbH PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification of gearbox
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Identification codes, engine allocation, capacities - Golf GTI Edition 30 and Golf GTI Pirelli
    2
  • 1.3 Identification codes, assembly allocation, capacities - Golf R
    2
  • 1.4 Identification codes, assembly allocation, capacities - Scirocco R
    3
  • 2 Front-wheel drive - Overview power transmission
    4
  • 3 Overview - all-wheel drive power train
    6
  • 4 Calculating overall gear ratio “i”
    8
  • 5 All-wheel drive - notes on performance test
    9
  • 6 General repair instructions
    10
  • 6.1 Contact corrosion
    10
  • 6.2 Special tool
    10
  • 6.3 Front-wheel drive - gearbox
    10
  • 6.4 four-wheel drive - gearbox
    10
  • 6.5 Gaskets and seals
    11
  • 6.6 Sealant
    11
  • 6.7 Locking devices
    11
  • 6.8 Nuts and bolts
    11
  • 6.9 Mountings
    12
  • 6.10 Shims
    12
  • 6.11 Synchro-rings
    12
  • 6.12 Gear wheels
    12
  • 6.13 Synchromeshed gears
    13
  • 6.14 Clutch
    13
  • 7 Safety precautions for vehicles with a start-stop system
    14
  • Clutch
    15
  • 1 Repairing clutch mechanism
    15
  • 1.1 Overview
    15
  • 1.2 Assembly overview - pedal cluster
    16
  • 1.3 Removing and installing over-centre spring
    18
  • 1.4 Removing and installing clutch pedal - Golf 2004 ►
    31
  • 1.5 Removing and installing clutch pedal, Golf 2009 ► left-hand drive and Scirocco
    36
  • 1.6 Removing and installing clutch pedal - Golf 2009 ► right-hand drive
    42
  • 1.7 Removing and installing mounting bracket, Golf 2004 ►
    47
  • 1.9 Removing and installing mounting bracket, Golf 2009 ►, RHD vehicles
    58
  • 1.10 Removing and installing master cylinder
    63
  • 1.11 Assembly overview - hydraulics (LHD)
    65
  • 1.12 Assembly overview - hydraulics (RHD)
    68
  • 1.13 Bleeding clutch mechanism
    69
  • 2 Removing and installing clutch position sender G476
    71
  • 2.1 Removing
    71
  • 2.2 Installing
    73
  • 3 Bleeding clutch mechanism
    74
  • 4 Repairing clutch release mechanism
    76
  • 4.1 Assembly overview
    76
  • 4.2 Removing line and bleeder from and installing on slave cylinder
    77
  • 4.3 Removing and installing slave cylinder with release bearing
    78
  • 4.4 Removing and installing line for clutch mechanism
    79
  • 5 Repairing clutch, in conjunction with dual-mass flywheel
    82
  • 5.1 Removing and installing “Sachs” clutch
    83
  • 5.2 Repairing “Sachs” clutch
    85
  • 5.3 Removing and installing “LuK” clutch
    86
  • 5.4 Repairing LuK clutch
    89
  • 6 Repairing clutch, in conjunction with one-piece flywheel
    91
  • Controls, housing
    94
  • 1 Repairing selector mechanism
    94
  • 1.1 Installation position of selector mechanism
    94
  • 1.2 Overview of selector mechanism
    95
  • 1.3 Assembly overview - gear knob and cover
    96
  • 1.4 Removing and installing gaiter with gear knob and noise insulation
    96
  • 1.5 Repairing gear lever and selector housing
    98
  • 1.6 Assembly overview - removing and installing selector cables
    103
  • 1.7 Removing and installing selector mechanism
    107
  • 1.8 Adjusting selector mechanism
    111
  • 1.9 Function
    114
  • 3 Removing and installing gearbox, Golf 2004 ►
    118
  • 3.1 Removing gearbox
    120
  • 3.2 Transporting gearbox
    127
  • 3.3 Install gearbox
    128
  • 3.4 Specified torques
    135
  • 4 Removing and installing gearbox, Golf 2009 ►
    136
  • 5 Removing and installing gearbox, Scirocco
    176
  • 5.1 Removing gearbox
    178
  • 5.2 Transporting gearbox
    186
  • 5.3 Install gearbox
    187
  • 5.4 Specified torques
    194
  • 6 Transporting gearbox
    196
  • 6.1 Front-wheel drive - transporting gearbox
    196
  • 6.2 All-wheel drive - transporting gearbox
    196
  • 7 Checking gear oil
    198
  • 8 Removing and installing bevel box, Golf 2009 ►, all-wheel drive
    200
  • 9 Checking or topping up gear oil in bevel box
    206
  • 9.1 Checking gear oil in bevel box
    206
  • 9.2 Topping up gear oil in bevel box
    207
  • 10 Dismantling and assembling gearbox
    210
  • 10.1 Front-wheel drive - gearbox overview, Golf 2004 ►
    210
  • 10.2 Overview - front-wheel drive gearbox, Scirocco
    211
  • 10.3 All-wheel drive - gearbox overview, Golf 2009 ►
    212
  • 10.4 Assembly overview - front-wheel drive
    213
  • 10.5 Assembly overview - all-wheel drive
    214
  • 10.10 Assembly order, gearbox »without« retaining ring A for input shaft sealing cover
    222
  • 10.11 Assembly sequence, gearbox »with« retaining ring A for input shaft sealing cover
    235
  • 11 Repairing gearbox housing
    248
  • 12 Front-wheel drive - repairing clutch housing
    259
  • 13 four-wheel drive - repairing clutch housing
    263
  • 14 Repairing selector unit
    267
  • 14.1 Renewing oil seal for selector shaft
    268
  • 15 Repairing selector forks
    270
  • Gears, shafts
    273
  • 1 Input shaft
    273
  • 1.1 Assembly overview - input shaft
    273
  • 1.2 Dismantling and assembling input shaft
    275
  • 1.3 Renewing input shaft seal
    281
  • 2 Output shaft for 1st through 4th gears
    283
  • 2.1 Assembly overview - output shaft for 1st through 4th gears
    283
  • 2.2 Dismantling and assembling output shaft for 1st through 4th gears
    286
  • 2.3 Adjusting output shaft for 1st through 4th gears
    305
  • 3 Output shaft for 5th and 6th gears and reverse gear
    311
  • 3.1 Assembly overview - output shaft for 5th, 6th and reverse gears
    311
  • 3.2 Dismantling and assembling output shaft for 5th, 6th and reverse gears
    313
  • 3.3 Adjusting output shaft for 5th, 6th and reverse gears
    322
  • Final drive - differential
    328
  • 1.1 Renewing oil seal for left flange shaft
    328
  • 1.2 Identifying gearbox to renew right oil seal, Golf and Touran
    330
  • 1.3 Renewing stub shaft seal - Golf and Touran through gearbox manufacture date 31 10 4
    331
  • 01 11 4, Golf Plus, Passat, Passat CC, CC, Eos and Scirocco
    332
  • 2.1 Renewing oil seal for left flange shaft
    335
  • 2.2 Renewing seal for right flange shaft
    336
  • 3 Renewing seal between manual gearbox and bevel box
    340
  • 5 Renewing seal between gearbox and bevel box with bevel box removed
    344
  • 6 Renewing bevel box output flange oil seal (bevel box removed)
    346
  • 7 Resetting shim when renewing output flange
    356
  • 8 Renewing polygon needle bearing and seal on right flange shaft
    357
  • 8.1 Removing
    358
  • 8.2 Installing
    359
  • 9 Adjustment overview - manual gearbox
    361
  • 10 Differential
    362
  • 10.1 Front-wheel drive - dismantling and assembling differential
    362
  • 10.2 All-wheel drive - dismantling and assembling differential
    368
  • 10.3 Adjusting differential
    375
Manufacturer's designation 6-speed manual gearbox 02Q Volkswagen R GmbH
Manufacturer Volkswagen
Suitable for Golf / Golf Variant / Jetta (2004 - 2007) / 1303 (1973 - 1975) / Golf (2009)
Suitable car types 1K, 5K
Transmission designations 02Q, 02QA
Transmission types HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK, FUQ, FUS, GUM, GVU, HCR, HJR, HJS, HJT, HJW, HJX, JET, KDT, JYS, JYT, JYV, KDL, KDP, KDX, KNP, KNQ, KNT, KDY, KDZ, KNV, KNW, KNZ, GQU, HJY, HVT, 02Q, KZN, KZV, KXU, KXV, KRN, KSC, KXY, KZT, LHC, LNM, LPR, LPT, LWP, MKH, MPG, MRW, NFR, NFV, JLV, JLX, JLY, JRA, JRB, JRE, JLR, FUP, FWZ, JLS
Engine code BYD, CDLC, CDLF, CRZA
Category Reparaturanleitung

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