THE CAR REPAIR SHOP
0
Home » Manuals » 5 Speed Manual Gearbox 094
  • Examplepage for repair manual 5 Speed Manual Gearbox 094
  • Examplepage for repair manual 2 5 Speed Manual Gearbox 094
  • Examplepage for repair manual 3 5 Speed Manual Gearbox 094
  • Examplepage for repair manual 5 Speed Manual Gearbox 094
  • Examplepage for repair manual 2 5 Speed Manual Gearbox 094
  • Examplepage for repair manual 3 5 Speed Manual Gearbox 094

5 Speed Manual Gearbox 094

For Microbus / Typ 2 7-9-Sitzer

Original Volkswagen repair manual


11,32 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

3.002 KB

127 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairs to hydraulic clutch control, Clutch repairs, Repairing gear shift mechanism, Removing and installing gearbox, General view, Adjusting crown wheel and pinion and Adjustment table. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Microbus / Typ 2 7-9-Sitzer 5 Speed Manual Gearbox 094 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Identification
    1
  • 2 Warning
    2
  • 2.1 Warning
    2
  • 2.2 Code letters, allocation, gearbox ratios, oil capacity
    2
  • 2.3 Code letters, gearbox allocation, ratios capacities
    3
  • 2.4 Code letters, allocation, gearbox ratios, oil capacity
    9
  • 2.5 Oil splash plate location
    10
  • 2.6 Checking the Oil Level
    11
  • 3 Transmission layout
    12
  • 3.1 Transmission layout
    12
  • 3.2 Direction of motion
    12
  • 4 Calculating ratios"i"
    13
  • 4.1 Calculating ratios"i"
    13
  • Clutch
    15
  • 1 Repairs to hydraulic clutch control
    15
  • 1.1 Repairs to hydraulic clutch control
    15
  • 1.2 Self-centering release bearing
    20
  • 2 Clutch repairs
    21
  • 2.1 Clutch repairs
    21
  • 2.2 Removing, installing and checking clutch
    22
  • 2.3 A -Modified gear lever bearing
    23
  • 2.4 B - Amendments
    25
  • Controls, Housing
    27
  • 1 Repairing gear shift mechanism
    27
  • 1.1 Repairing gear shift mechanism
    27
  • 1.2 Repairing gearshift linkage
    32
  • 1.3 Adjusting gearshift linkage
    33
  • 1.4 Correct selection procedure for reverse gear-caravelle
    33
  • 2 Adjusting gearshift linkage
    34
  • 2.1 Adjusting gearshift linkage
    34
  • 3 Removing and installing gearbox
    36
  • 3.1 Removing and installing gearbox
    36
  • 4 Dismantling and assembling gearbox
    39
  • 4.1 Dismantling and assembling gearbox
    39
  • 4.2 Removing and installing clutch housing/differential
    39
  • 4.3 Dismantling and assembling gearbox
    46
  • 4.4 Modifications from Assy. dates 12 10 2, 03 12 2 and 15 12 2
    51
  • 4.5 Gear lever plan location altered
    52
  • 4.6 Gearshift shaft cover with guide shoulder
    52
  • 4.7 Gearshift shaft modified
    52
  • 4.8 Modifications from Assy. dates 19 11 2 and 25 11 2
    53
  • 4.9 Synchronizer hub with improved method of preventing jumping out of gear
    54
  • 4.10 Shift forks and rails
    54
  • 4.11 List of service parts required
    54
  • 4.12 Dismantling and assembling gearbox
    55
  • 4.13 Removing pinion shaft from transmission housing
    57
  • 4.14 Determining the thickness of thrust washer for reverse gear
    59
  • 4.15 Determining thrust washer from table
    60
  • 4.16 Determining thickness of shim for gear 1st gear
    60
  • 4.17 Determining shim from table
    62
  • 4.18 Dismantling and assembling gearbox
    63
  • 4.19 Dismantling and assembling gearbox
    66
  • 4.20 Removal Instructions
    69
  • 4.21 Installation Instructions
    69
  • 4.22 Checking Input shaft surface damage
    69
  • 4.23 Checking Input Shaft nose damage
    70
  • Gears, Shafts
    71
  • 1 General view
    71
  • 1.1 General view
    71
  • 2 Dismantling and assembling input shaft
    72
  • 2.1 Dismantling and assembling input shaft
    72
  • 2.2 Modified circlip
    78
  • 2.3 Removing and installing the modified circlip
    79
  • 2.4 Dismantling and assembling pinion
    79
  • Final drive, Differential rear
    92
  • 1 Renewing drive flange oil seal
    92
  • 1.1 Renewing drive flange oil seal
    92
  • 2 Dismantling and assembling differential
    94
  • 2.1 Dismantling and assembling differential
    94
  • 2.2 Differential with four pinions
    98
  • 2.3 Dismantling and assembling differential
    98
  • 2.4 Adjusting axial play of differential gears
    105
  • 3 Dismantling and assembling limited slip differential
    107
  • 3.1 Dismantling and assembling limited slip differential
    107
  • 3.2 Locking effect approx. 45%
    107
  • 4 Adjusting crown wheel and pinion
    113
  • 4.1 Adjusting crown wheel and pinion
    113
  • 4.2 General instructions
    113
  • 5 Adjustment table
    115
  • 5.1 Adjustment table
    115
  • 5.2 Finding position of pinion
    115
  • 5.3 Adjusting pinion
    116
  • 5.4 Adjusting crown wheel
    119
Manufacturer's designation 5 Speed Manual Gearbox 094
Manufacturer Volkswagen
Suitable for Microbus / Typ 2 7-9-Sitzer (1968 - 2002)
Suitable car types 22
Transmission designations 08D, 09D
Transmission types FEA, GXB, HPD, FFY, FDZ, FLD, GRE, HPC, EXP, GLK, GVJ, HAO, HAP, HZU, HZV, HZX, HZY, EXN, HAU, HAR, HAQ, HAN, GZH, GTK, GLH, GLE, GLD, GLC, FCS, EXR, EXQ, JXT, JXV, JXW, HZZ, 09D, KMG, KMJ, KMK, HPH, HXG, JXS, JXX, KMB, KMF, KQZ, KRK, EXL, GLJ, HAM, HPG, HZW, JBR, JXU, KMH
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

Removed automated 5-speed manual gearbox 0CT

Examplepage for repair manual Removed automated 5-speed manual gearbox 0CT

For Up! (2012) / VW eUP (2012)

8,75 € Details

Air conditioning systems with refrigerant R134a - General information

Examplepage for repair manual Air conditioning systems with refrigerant R134a - General information

For Touareg (2003 - 2007) / Polo (1995 - 2002) / Phaeton (2001 - 2008) / FOX (2004 - 2010) / Lupo (1998 - 2006) / LT 28-35 Fahrgest 300 / LT 28-35 Fahrgest. / LT 28-35 Kasten 2500 / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-46 Doppelkab 35 / LT 28-46 Fahrgest 355 / LT 28-46 Kasten 3550 / LT 35 Kombi 4025 / LT 35-46 Doppelkab 40 / LT 35-46 Fahrgest 402 / LT 35-46 Kasten 4025 (1996 - 2006) / Golf / Golf Variant / Vento (1992 - 1999) / Lupo 3L (1999 - 2006) / Transporter Bus/Campe / Transporter Doppelkab / Transporter Kasten / Transporter Kombi / Transporter Kombi/Cam / Transporter Pritsche (1996 - 2003) / Bora / Bora Variant / Golf / Golf Variant (1998 - 2006) / Polo Variant (1997 - 2002) / New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Passat / Passat Variant (1997 - 2005) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / Caddy (2004 - 2010) / Passat / Passat Variant (1994 - 1997) / Transporter (2003 - 2007) / Polo Classic (1996 - 2002) / Sharan (1995 - 2010) / Golf / Golf Variant / Jetta (2004 - 2007) / Golf Cabriolet (1994 - 2002) / EOS (2006) / CRAFTER (2006 - 2007) / LT 2006> (2006 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Jetta 4-türig Ll (1980 - 1984) / Tiguan (2008) / Passat CC (2009) / Golf (2009) / Scirocco (2008) / Golf Plus (2009) / Transporter (2010) / Transporter (2010) / Caddy KA / Caddy Maxi (2011) / Polo (India) (2010) / Touareg (2011) / Polo (India) (2010) / Amarok (2011) / Sharan (2011) / Polo (Russ.) (2010) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Beetle (NBL) Limousine (2012) / Passat CC (2009) / Beetle (NBC) Cabrio (2012) / Up! (2012) / Golf VII (2013) / Polo MY (KH) (2014) / Polo MY (LIM) (2014) / Polo (2014) / Scirocco GP (2015) / XL1 (2012 -) / Polo (Malaysia) (2015 >) / Passat Lim (2015 >) / Polo G (Indien) (2015) / Passat Var. (2015 >) / Sharan (2016 > ) / Polo G (Indien) (2015) / Polo (Russland) (2015 >) / Polo Malaysia (2016) / Touran (2016 > ) / VW eUP (2012) / VW Beetle (2011) / Arteon () / Beetle (2017) / Polo [IN] (2016 >)

19,37 € Details

Running gear, axles, steering

Examplepage for repair manual Running gear, axles, steering

For Up! (2012) / eUp! (ab 2014) / VW eUP (2012) / e-UP! (2017) / e-Up! (2020 >) / Up! (2020 >)

19,08 € Details

Communication

Examplepage for repair manual Communication

For VW eUP (2012) / e-UP! (2017) / e-Up! (2020 >) / Up! (2020 >)

5,73 € Details

General body repairs, interior

Examplepage for repair manual General body repairs, interior

For Up! (2012) / eUp! (ab 2014) / VW eUP (2012) / e-UP! (2017) / e-Up! (2020 >) / Up! (2020 >)

22,12 € Details

Electrical System

Examplepage for repair manual Electrical System

For Microbus / Typ 2 7-9-Sitzer (1968 - 2002)

11,39 € Details

Body Repairs

Examplepage for repair manual Body Repairs

For Up! (2012) / eUp! (ab 2014) / VW eUP (2012) / e-UP! (2017) / e-Up! (2020 >) / Up! (2020 >)

29,27 € Details

Heating, Air conditioning

Examplepage for repair manual Heating, Air conditioning

For Microbus / Typ 2 7-9-Sitzer (1968 - 2002)

12,25 € Details

6-speed manual gearbox 0DQ

Examplepage for repair manual 6-speed manual gearbox 0DQ

For VW eUP (2012) / Up! (2020 >)

15,89 € Details

Gas drive - General information

Examplepage for repair manual Gas drive - General information

For Bora / Bora Variant / Golf / Golf Variant (1998 - 2006) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Up! (2012) / Golf VII (2013) / Golf Variant (2014) / VW eUP (2012) / Golf VII (2017) / Golf (2017) / Polo (2018) / Golf (2020 >) / Up! (2020 >) / Golf Variant (2021 >) / Polo (2022)

6,58 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 8E0201679A Halter

8E0201679A

Halter

7,87 €

Details
car part 055129723A Stuetze

055129723A

Stuetze

5,88 €

Details
car part 8S0827990 Adapter

8S0827990

Adapter

63,70 €

Details
car part 8E0972112A Gehaeuse

8E0972112A

Gehaeuse

7,80 €

Details
car part LHA004000A2 Zus.Loes.

LHA004000A2

Zus.Loes.

54,12 €

Details

Nr. 528: Der Erdgasantrieb im Golf/Golf Variant TGI BlueMotion

Examplepage for repair manual Nr. 528: Der Erdgasantrieb im Golf/Golf Variant TGI BlueMotion

5,26 € Details

Standheizung, Zusatzheizung

Examplepage for repair manual Standheizung, Zusatzheizung

For Touareg (2011) / Touareg FL (2015 > )

6,64 € Details

Nr. 547: Der 2,0l-176kW-TDI-Biturbo-Motor der Dieselmotoren-Baureihe EA288

Examplepage for repair manual Nr. 547: Der 2,0l-176kW-TDI-Biturbo-Motor der Dieselmotoren-Baureihe EA288

5,89 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts