THE CAR REPAIR SHOP
0
Home » Manuals » 5 - Speed manual gearbox 0DF
  • Examplepage for repair manual 5 - Speed manual gearbox 0DF
  • Examplepage for repair manual 2 5 - Speed manual gearbox 0DF
  • Examplepage for repair manual 3 5 - Speed manual gearbox 0DF
  • Examplepage for repair manual 5 - Speed manual gearbox 0DF
  • Examplepage for repair manual 2 5 - Speed manual gearbox 0DF
  • Examplepage for repair manual 3 5 - Speed manual gearbox 0DF

5 - Speed manual gearbox 0DF

For Polo [BR]

Original Volkswagen repair manual


15,38 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

12.165 KB

183 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch control, Gearshift mechanism, Assembly mountings, Transmission - fasten to support, Gearbox - disassemble and assemble, Selector forks, Input shaft and Differential. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Polo [BR] 5 - Speed manual gearbox 0DF PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 \--- Change history ---
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical Data
    4
  • 3.1 Correspondence (gearbox / engine)
    4
  • 3.2 Supply capacity (gearbox oil)
    4
  • 3.3 Gear ratio calculation “i”
    4
  • 4 Transmission assembly scheme
    5
  • 4.1 Transmission assembly scheme
    5
  • 5 Repair instructions
    7
  • 5.1 General repair instructions
    7
  • Clutch
    12
  • 1 Clutch control
    12
  • 1.1 Clutch drive system - assembly locations overview
    12
  • 1.2 Clutch drive pedal - assembly overview
    13
  • 1.3 Hydraulic clutch system - assembly overview
    15
  • 1.4 Clutch release mechanism - assembly overview
    17
  • 1.5 Support shell - remove and install
    18
  • 1.6 Clutch position sender G476 - remove and install
    19
  • 1.7 Pedal return spring - remove and install
    21
  • 1.8 Clutch drive pedal - remove and install
    23
  • 1.9 Clutch drive pedal support - remove and install
    24
  • 1.10 Clutch transmitter cylinder - remove and install
    27
  • 1.11 Clutch slave cylinder - remove and install
    28
  • 1.12 Clutch drive system line - remove and install
    31
  • 1.13 Hydraulic clutch mechanism - bleed
    33
  • 1.14 Clutch release mechanism - repair
    35
  • 2 Clutch
    37
  • 2.1 Clutch - assembly overview
    37
  • 2.2 Clutch - remove and install
    38
  • Controls, housing
    43
  • 1 Gearshift mechanism
    43
  • 1.1 Gearshift mechanism - installation position
    43
  • 1.2 Gear lever - assembly overview
    44
  • 1.3 Handle and boot on the gear lever - assembly overview
    46
  • 1.4 Gear knob - remove and install
    47
  • 1.5 Gearshift mechanism - remove and install
    49
  • 1.6 Gearshift mechanism - repair
    53
  • 1.7 Gearshift mechanism - adjust
    57
  • 1.8 Gearshift mechanism - check operation
    60
  • 1.9 Gearshift lever and mechanism - remove and install
    61
  • 1.10 Selector cables - remove and install
    66
  • 1.11 Selector rod - replace seal
    68
  • 1.12 Selector rod and the selector mechanism cover - assembly overview
    70
  • 1.13 Selector rod and selector mechanism cover - remove and install with the gearbox installed
    72
  • 2 Gearbox - remove and install
    76
  • 2.1 Transmission - removal
    76
  • 2.2 Gearbox - installation
    89
  • 2.3 Transmission - tightening torques
    94
  • 3 Assembly mountings
    95
  • 3.1 Auxiliary frame - assembly overview
    95
  • 4 Gearbox - transport
    98
  • 4.1 Gearbox - transport
    98
  • 5 Gearbox oil
    99
  • 5.1 Gearbox oil - check and refill
    99
  • 5.2 Gearbox oil - drain and fill
    100
  • 6 Transmission - fasten to support
    102
  • 6.1 Transmission - fasten to the Support 3221A
    102
  • 7 Gearbox - disassemble and assemble
    104
  • 7.1 Gearbox - schematic overview
    104
  • 7.2 gearbox - assembly overview
    104
  • 7.3 Transmission housing cover and 5th gear - assembly overview
    105
  • 7.4 Gearbox housing Cover and 5th gear - remove and install (gearbox installed)
    107
  • 7.5 Clutch housing - assembly overview
    109
  • 7.6 Input shaft, output shaft, differential, selection mechanism and selector forks
    110
  • 8 Gearbox and clutch housings
    122
  • 8.1 Transmission housing and transmission housing - assembly overview
    122
  • 8.2 Transmission and clutch housings - repair
    124
  • 9 Selector forks
    126
  • 9.1 Selector forks - assembly overview
    126
  • 9.2 Selector forks - repair
    126
  • Gears, shafts
    132
  • 1 Input shaft
    132
  • 1.1 Input shaft - general overview of assembly
    132
  • 1.2 Input shaft - remove and install
    134
  • 1.3 Input shaft - replace seal
    145
  • 2 Output shaft
    148
  • 2.1 Output shaft - general overview of assembly
    148
  • 2.2 Output shaft- remove and install
    151
  • Final drive - differential
    159
  • 1 Seals
    159
  • 1.1 Seals - assembly overview
    159
  • 1.2 Seal (left-hand side) - replace
    159
  • 1.3 Seal (right-hand side) - replace
    162
  • 2 Differential
    165
  • 2.1 Differential - general overview of assembly
    165
  • 2.2 Differential - remove and install
    167
  • 2.3 Differential - adjust
    174
Manufacturer's designation 5 - Speed manual gearbox 0DF
Manufacturer Volkswagen
Suitable for Polo [BR] (2018 >)
Suitable car types BZ1
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

Communication

Examplepage for repair manual Communication

For Polo [BR] (2018 >) / Virtus [BR] (2018 >)

6,40 € Details

6 - Speed automatic gearbox 09G

Examplepage for repair manual 6 - Speed automatic gearbox 09G

For Polo [BR] (2018 >) / Virtus [BR] (2018 >)

9,43 € Details

Body Repairs

Examplepage for repair manual Body Repairs

For Polo [BR] (2018 >) / Virtus [BR] (2018 >)

21,91 € Details

3-Cyl. injection engine (1.0 l, turbocharger)

Examplepage for repair manual 3-Cyl. injection engine (1.0 l, turbocharger)

For Polo [BR] (2018 >) / Virtus [BR] (2018 >) / T-Cross [BR] (2020 >) / Nivus [BR] (2020 >)

34,22 € Details

Maintenance

Examplepage for repair manual Maintenance

For Polo [BR] (2018 >) / Virtus [BR] (2018 >)

13,41 € Details

Troubleshooting, Mechanical Transmission

No image available

For FOX (2004 - 2010) / Polo (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2007) / Golf (Mexico) (2007 - 2008) / Golf (Brasil) (1999 - 2007) / Polo (Brasil) (2007) / Gol V (2009) / Sedan (2009) / FOX (2010) / FOX (2010) / Polo Sedan (Brasilien) (2012) / Polo Sedan (2012) / Gol (2013) / Gol (2013) / Gol (2013 >) / Saveiro (2014) / Saveiro (2014) / FOX (2014) / VW UP (Brasilien ) (2014 >) / VW UP (Brasilien) (2014) / Saveiro Cab. Dupla (2015 >) / FOX (BR) (2015 >) / Spacefox (Brasilien) (2015 >) / Golf Brasilien (2016 >) / GOL BR (2017) / Voyage BR (2017) / Saveiro Cab. Dupla [BR] (2017 >) / Polo [BR] (2018 >) / Virtus [BR] (2018 >) / Saveiro Cab. Sim. (2017 >) / Saveiro Cab. Est. (2017 >) / Golf [BR] (2018 >) / VW Up [BR] (2014 >)

4,54 € Details

3-Cyl. injection engine (1.0 l)

Examplepage for repair manual 3-Cyl. injection engine (1.0 l)

For Polo [BR] (2018 >)

29,09 € Details

Wheels and Tyres - Specifications

No image available

For Polo [BR] (2018 >) / Virtus [BR] (2018 >)

4,36 € Details

Body Repair - General Information

Examplepage for repair manual Body Repair - General Information

For FOX (2004 - 2010) / Polo (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2003 - 2006) / Suran/Spacefox/SportV (2006 - 2007) / Gol Special (2001 - 2005) / Parati Plus (2006 - 2007) / Gol (2000 - 2006) / Polo Sedan (Brasil) (2007) / Parati (2000 - 2006) / Saveiro (2000 - 2006) / Gol (2006 - 2007) / Golf (Mexico) (2007 - 2008) / Golf (Brasil) (1999 - 2007) / Saveiros (2006 - 2007) / Polo (Brasil) (2007) / Gol V (2009) / Sedan (2009) / FOX (2010) / FOX (2010) / Polo Sedan (Brasilien) (2012) / Polo Sedan (2012) / Gol (2013) / Gol (2013) / Gol (2013 >) / Kombi / Kombi Furgao / Transporter T2 (2000 - 2007) / Quantum / Santana (2000 - 2006) / Saveiro (2014) / Saveiro (2014) / FOX (2014) / VW UP (Brasilien ) (2014 >) / VW UP (Brasilien) (2014) / Saveiro Cab. Dupla (2015 >) / FOX (BR) (2015 >) / Spacefox (Brasilien) (2015 >) / Golf Brasilien (2016 >) / GOL BR (2017) / Voyage BR (2017) / Saveiro Cab. Dupla [BR] (2017 >) / Polo [BR] (2018 >) / Virtus [BR] (2018 >) / Saveiro Cab. Sim. (2017 >) / Saveiro Cab. Est. (2017 >) / Golf [BR] (2018 >) / VW Up [BR] (2014 >) / Voyage [BR] (2019 >) / Gol [BR] (2019 >) / T-Cross [BR] (2020 >)

5,21 € Details

Running gear, axles, steering

Examplepage for repair manual Running gear, axles, steering

For Polo [BR] (2018 >) / Virtus [BR] (2018 >)

19,51 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 171823395 Gummilager

171823395

Gummilager

3,83 €

Details
car part 07K198469 Rep.Satz

07K198469

Rep.Satz

70,48 €

Details
car part 1J1721465BC Leitung

1J1721465BC

Leitung

156,01 €

Details
car part N90978403 Schraube

N90978403

Schraube

3,28 €

Details
car part 0CF311315B Buchse

0CF311315B

Buchse

29,76 €

Details

4-Zyl.-Dieselmotor (1,5- und 1,6 l-Motor) 068.2 / 068.5 / 068.A / ADK

Examplepage for repair manual 4-Zyl.-Dieselmotor (1,5- und 1,6 l-Motor) 068.2 / 068.5 / 068.A / ADK

For Industriemotoren - Industrial Engines ()

8,15 € Details

Nr. 547: Der 2,0l-176kW-TDI-Biturbo-Motor der Dieselmotoren-Baureihe EA288

Examplepage for repair manual Nr. 547: Der 2,0l-176kW-TDI-Biturbo-Motor der Dieselmotoren-Baureihe EA288

5,89 € Details

1AV Einspritz- und Zündanlage

Examplepage for repair manual 1AV Einspritz- und Zündanlage

For Golf / Golf Variant / Vento (1992 - 1999)

8,28 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts