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5 - Speed automated transmission (ASG) 0C3

For FOX

Original Volkswagen repair manual


12,69 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

6.476 KB

146 Sites

Detailed technical data

Immediately readable

This repair manual contains: Hydraulic system, Clutch drive mechanism, Vehicle diagnostic and service information system, Selector lever, Transmission - remove and install, Gearbox and clutch housings, Input shaft, Planet pinion and Differential. Show more
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Repair manual FOX 5 - Speed automated transmission 0C3 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Prefix, Assignment, and gear ratio
    1
  • 1.3 Oil specifications, filling capacity
    3
  • 2 Transmission assembly scheme
    4
  • 2.1 Nomenclature
    4
  • 2.2 Gear ratios
    5
  • 3 Gearbox ratio “i”
    6
  • 3.1 Gear ratio calculation“i”
    6
  • 4 General repair instructions
    7
  • 4.1 Gearbox
    7
  • 4.2 Gaskets and retainers
    7
  • 4.3 Screws, nuts
    8
  • 4.4 Roller bearings
    8
  • 4.5 Adjustment shims
    9
  • 4.6 Synchronizer rings
    9
  • Clutch
    10
  • 1 Hydraulic system
    10
  • 1.1 Hydraulic system - assembly overview
    10
  • 1.2 Clutch slave cylinder - remove and install
    11
  • 2 Clutch drive mechanism
    14
  • 2.1 Clutch drive mechanism - assembly overview
    14
  • 3 Clutch
    16
  • 3.1 Clutch - assembly overview
    16
  • 3.2 Clutch - repair
    17
  • Controls, housing
    19
  • 1 Vehicle diagnostic and service information system
    19
  • 1.1 Diagnosis, measurement and information system - connect
    19
  • 2 Electronic components and installation locations
    20
  • 2.1 Electric and electronic components - overview
    20
  • 2.3 Sensor 2 for gear detection G616
    22
  • 2.4 Gearbox input speed sender G182
    23
  • 2.5 Gear detection sensor G604
    24
  • 2.6 Diagnosis socket
    26
  • 2.7 Selector lever position display Y6
    26
  • 2.8 Automatic gearbox control unit J217
    26
  • 3 Selector lever
    28
  • 3.1 Selector lever - assembly overview
    28
  • 3.2 Selector lever handle - remove and install
    29
  • 3.3 Upper selector lever cover - remove and install
    30
  • 3.4 Selector lever - remove and install
    31
  • 3.5 Lower selector lever cover - remove and install
    32
  • 3.6 Selection lever boot - adjust
    33
  • 3.7 Selector lever operation - check
    34
  • 4 Gear selection mechanism - adjust
    35
  • 4.1 Gear selection mechanism - assembly overview
    35
  • 4.2 Gear selection mechanism - remove and install
    37
  • 4.3 Gear selection mechanism - components
    45
  • 4.4 Gear selection mechanism - repair
    48
  • 5 Transmission - remove and install
    61
  • 5.1 Transmission - remove and install
    61
  • 5.2 Gearbox - transport
    71
  • 6 Gearbox - disassemble and assemble
    73
  • 6.1 Gearbox - overview
    73
  • 6.2 gearbox - assembly overview
    74
  • 6.3 Gearbox housing cover and 5th gear
    74
  • 6.4 Clutch housing
    76
  • 6.5 Input shaft, planet pinion, differential, selection mechanism and selector forks
    77
  • 7 Gearbox oil level
    87
  • 7.1 Oil level - check
    87
  • 7.2 Oil level - replenish
    87
  • 8 Gear selector mechanism oil level
    89
  • 8.1 Oil level - check
    89
  • 8.2 Oil level - replenish
    90
  • 9 Gearbox and clutch housings
    91
  • 9.1 Transmission and clutch housings - repair
    91
  • 10 Selector forks
    97
  • 10.1 Selector forks - disassemble and assemble
    97
  • Gears, shafts
    102
  • 1 Input shaft
    102
  • 1.1 Primary shaft - general overview of assembly
    102
  • 1.2 Input shaft - disassemble and assemble
    105
  • 2 Planet pinion
    114
  • 2.1 Pinion shaft - general overview of assembly
    114
  • 2.2 Planet pinion - disassemble and assemble
    117
  • Final drive - differential
    123
  • 1 Drive flange
    123
  • 1.1 Left drive flange retainer (left side) - replace
    123
  • 1.2 Drive flange retainer (right side) - replace
    126
  • 2 Differential
    129
  • 2.1 Differential - general overview of assembly
    129
  • 2.2 Differential - disassemble and assemble
    132
  • 2.3 Differential - adjust
    138
Manufacturer's designation 5 - Speed automated transmission (ASG) 0C3
Manufacturer Volkswagen
Suitable for FOX (2010) / FOX (2014)
Suitable car types 5Z3, 5Z4
Category Reparaturanleitung

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