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  • Examplepage for repair manual 5-cylinder diesel engine (distributor-type injection pump)
  • Examplepage for repair manual 2 5-cylinder diesel engine (distributor-type injection pump)
  • Examplepage for repair manual 3 5-cylinder diesel engine (distributor-type injection pump)
  • Examplepage for repair manual 5-cylinder diesel engine (distributor-type injection pump)
  • Examplepage for repair manual 2 5-cylinder diesel engine (distributor-type injection pump)
  • Examplepage for repair manual 3 5-cylinder diesel engine (distributor-type injection pump)

5-cylinder diesel engine (distributor-type injection pump)

For Transporter Kombi / Transporter Kasten / Transporter Pritsche / Transporter Bus/Campe / Transporter Doppelkab / ...

Original Volkswagen repair manual


26,56 €7% VAT incl.

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Language: English

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5.392 KB

343 Sites

Detailed technical data

Immediately readable

This repair manual contains: Self-diagnosis for vehicles ▸ 04.99, Removing and installing engine and Parts of lubrication system. Show more
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Repair manual 5-cylinder diesel engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Self-diagnosis
    3
  • 1 Self-diagnosis for vehicles ▸ 04.99
    3
  • 1.1 Features of self-diagnosis
    3
  • 1.2 Final control diagnosis
    18
  • 1.3 Measured value blocks
    21
  • 2 Self-diagnosis for vehicles 05.99 ▸
    38
  • 2.1 Features of self-diagnosis
    38
  • 2.2 Fault table
    44
  • 2.3 Final control diagnosis
    57
  • 2.4 Measured value blocks
    60
  • Removing and installing engine
    75
  • 1 Removing and installing engine
    75
  • 1.1 Notes on removing
    76
  • 1.2 Securing engine to assembly stand
    80
  • 1.3 Notes on installing
    81
  • 1.4 Tightening torques
    82
  • 1.5 Additional notes and assembly work for vehicles with air conditioner
    83
  • Crankshaft group
    84
  • 1 Dismantling and assembling engine
    84
  • 1.1 Part I
    86
  • 1.2 Part II ▸01.95
    88
  • 1.3 Part II 02.95▸
    89
  • 1.4 Part III
    90
  • 1.5 Part IV
    92
  • 1.6 Adjusting V-belt tension for alternator
    93
  • 1.7 Removing and installing poly V-belt
    95
  • 1.8 Removing and installing tensioner for poly V-belt
    96
  • 2 Removing and installing sealing flange and flywheel
    100
  • 2.1 Removing and installing drive plate
    101
  • 2.2 Removing and installing dual-mass flywheel
    102
  • 2.3 Renewing crankshaft oil seal on belt pulley end
    103
  • 3 Removing and installing crankshaft
    106
  • 3.1 Crankshaft dimensions
    107
  • 4 Dismantling and assembling pistons and conrods
    108
  • 4.1 Checking piston projection at TDC
    111
  • 4.2 Piston and cylinder dimensions
    112
  • Cylinder head, valve gear
    113
  • 1 Removing and installing cylinder head
    113
  • 1.1 Removing, installing and tensioning camshaft toothed belt (▸ 01.95)
    115
  • 1.2 Removing, installing and tensioning injection pump toothed belt (engine codes AAB, AJA)
    126
  • 1.4 Removing and installing cylinder head
    134
  • 1.5 Checking compression
    137
  • 2 Repairing valve gear
    140
  • 2.1 Reworking valve seats
    143
  • 2.2 Checking valve guides
    144
  • 2.3 Renewing valve guides
    144
  • 2.4 Renewing valve stem seals
    145
  • 2.5 Removing and installing camshaft
    147
  • 2.6 Checking hydraulic bucket tappets
    148
  • 2.7 Renewing swirl chambers (engine codes AAB, AJA)
    149
  • Lubrication
    151
  • 1 Parts of lubrication system
    151
  • 1.1 Engine oil
    151
  • 1.2 Checking oil pressure and oil pressure switch
    157
  • Cooling
    159
  • 1 Parts of cooling system
    159
  • 1.1 Parts of cooling system, body side
    159
  • 1.2 Parts of cooling system - engine side
    163
  • 1.3 Coolant hose connection diagram
    164
  • 1.4 Draining and filling with coolant
    166
  • 1.5 Removing and installing radiator and fan
    168
  • Fuel supply system
    173
  • 1 Removing and installing parts of fuel supply system
    173
  • 1.1 Removing and installing fuel tank with attached components
    173
  • 1.2 Safety precautions when working on fuel supply system
    174
  • 1.3 Rules for cleanliness
    175
  • 1.4 Removing and installing fuel gauge sender
    175
  • 1.5 Removing and installing fuel tank
    176
  • 1.6 Repairing accelerator mechanism (engine codes AAB, AJA)
    177
  • 1.7 Adjusting accelerator cable
    178
  • 1.9 Adjusting actuation cable for CSA
    180
  • Turbocharging/supercharging
    181
  • 1 Charge air system with turbocharger
    181
  • 1.1 Removing and installing turbocharger with attachments
    181
  • 1.2 Safety precautions
    185
  • 1.3 Rules for cleanliness
    185
  • 1.4 Hose connections
    185
  • 1.5 Removing and installing turbocharger
    187
  • 1.6 Assembly overview - parts of charge air cooling
    191
  • 1.7 Vacuum hose schematic diagram
    193
  • Mixture preparation - injection
    195
  • 1 Diesell direct injection system for vehicles ▸ 04.99
    195
  • 1.1 Repairing diesel direct injection system
    195
  • 1.2 Checking components and functions
    219
  • 1.3 Renewing, coding and matching engine control unit
    252
  • 2 Diesel direct injection system for vehicles 05.99 ▸
    257
  • 2.1 Repairing diesel direct injection system
    257
  • 2.2 Checking components and functions
    278
  • 2.3 Checking additional signals
    303
  • 2.4 Renewing, coding and matching engine control unit
    314
  • Exhaust system
    317
  • 1 Parts of the exhaust system
    317
  • 1.1 Assembly overview - exhaust system
    317
  • 1.2 Removing and installing clamping springs
    319
  • 1.3 Tensioning clamping springs or relieving tension
    320
  • 2 Exhaust gas recirculation system
    324
  • 2.1 Assembly overview - parts of exhaust gas recirculation
    324
  • 2.2 Checking exhaust gas recirculation valve
    327
  • Glow plug system
    331
  • 1 Glow plug system for vehicles ▸ 04.99
    331
  • 1.1 Checking glow plug system
    331
  • 1.2 Checking glow plugs
    332
  • 2 Glow plug system for vehicles 05.99▸
    334
  • 2.1 Checking glow plug system
    334
  • 2.2 Checking glow plugs
    336
Manufacturer's designation 5-cylinder diesel engine (distributor-type injection pump)
Manufacturer Volkswagen
Suitable for Transporter Bus/Campe / Transporter Doppelkab / Transporter Kasten / Transporter Kombi / Transporter Kombi/Cam / Transporter Pritsche (1996 - 2003) / Transporter Caravelle / Transporter Pritsche (1991 - 1996)
Suitable car types 7D, 70
Engine code ACV, AHY, AJT, AUF, AXG, AXL, AYC
Category Reparaturanleitung

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