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  • Examplepage for repair manual 4-cylinder injection engine (1.5 l, natural gas, 4 V EA 211 EVO, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.5 l, natural gas, 4 V EA 211 EVO, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.5 l, natural gas, 4 V EA 211 EVO, turbocharger)
  • Examplepage for repair manual 4-cylinder injection engine (1.5 l, natural gas, 4 V EA 211 EVO, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.5 l, natural gas, 4 V EA 211 EVO, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.5 l, natural gas, 4 V EA 211 EVO, turbocharger)

4-cylinder injection engine (1.5 l, natural gas, 4 V EA 211 EVO, turbocharger)

For Golf VII / Golf / Golf Variant

Original Volkswagen repair manual


34,93 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

49.348 KB

484 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing motor, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Inlet and exhaust valves, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Intake manifold and Lambda probe. Show more
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Repair manual Golf VII / Golf / Golf Variant 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety precautions when working on vehicles with a gas system
    1
  • 1.3 Safety measures when working on vehicles with a start/stop system
    3
  • 1.5 Safety precautions when working on the cooling system
    4
  • 1.6 Safety precautions when working on ignition system
    4
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 3 Repair notes
    8
  • 3.1 Rules for cleanliness
    8
  • 3.2 General information
    8
  • 3.3 General repair instructions
    8
  • 3.4 Foreign objects in engine
    10
  • 3.5 Contact corrosion
    10
  • 3.6 Routing and attachment of lines
    10
  • 3.7 Fitting radiator and condensers
    10
  • 3.8 Checking vacuum system
    10
  • Removing and installing engine
    12
  • 1 Removing and installing motor
    12
  • 1.1 Removing motor
    12
  • 1.2 Separating engine and gearbox
    22
  • 1.3 Securing engine on engine and gearbox support
    24
  • 1.4 Installing engine
    26
  • 2 Assembly mountings
    33
  • 2.1 Assembly overview - assembly mountings
    33
  • 2.2 Removing and installing engine mounting
    38
  • 2.3 Removing and installing gearbox mountings
    39
  • 2.4 Removing and installing pendulum support
    41
  • 2.5 Checking adjustment of assembly mountings (engine and gearbox mountings)
    42
  • 2.6 Adjusting assembly mountings
    43
  • 2.7 Supporting engine in installation position
    45
  • 3 Engine cover panel
    55
  • 3.1 Removing and installing engine cover
    55
  • Crankshaft group
    56
  • 1 Cylinder block (pulley end)
    56
  • 1.1 Assembly overview - poly V-belt drive
    56
  • 1.2 Removing and installing poly-V belt
    60
  • 1.3 Removing and installing tensioner for poly V-belt
    64
  • 1.4 Removing and installing vibration damper
    65
  • 1.5 Removing and installing engine support
    68
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    70
  • 2 Cylinder block, gearbox end
    74
  • 2.1 Assembly overview - cylinder block, gearbox end
    74
  • 2.2 Removing and installing flywheel
    77
  • 2.3 Removing and installing sealing flange on gearbox side
    78
  • 3 Crankshaft
    91
  • 3.1 Crankshaft dimensions
    91
  • 3.2 Measuring axial clearance of crankshaft
    91
  • 3.3 Renewing needle bearing in crankshaft
    92
  • 4 Pistons and conrods
    96
  • 4.1 Assembly overview - pistons and conrods
    96
  • 4.2 Removing and installing pistons
    98
  • 4.3 Removing and installing oil spray jets
    100
  • 4.4 Separating new conrod
    101
  • 4.5 Checking pistons and cylinder bores
    102
  • 4.6 Checking radial clearance of conrods
    104
  • 4.7 Setting piston to TDC position
    104
  • Cylinder head, valve gear
    108
  • 1 Cylinder head
    108
  • 1.1 Assembly overview - cylinder head
    108
  • 1.2 Assembly overview - camshaft housing
    110
  • 1.3 Removing and installing cylinder head
    113
  • 1.4 Removing and installing camshaft housing
    117
  • 1.5 Checking compression
    123
  • 2 Toothed belt drive
    126
  • 2.1 Assembly overview - toothed belt cover
    126
  • 2.2 Assembly overview - toothed belt
    127
  • 2.3 Removing and installing toothed belt guard
    130
  • 2.4 Preassembling and installing valve timing tool
    131
  • 2.5 Checking valve timing
    139
  • 2.6 Adjusting valve timing
    141
  • 2.7 Removing toothed belt from camshaft
    153
  • 2.8 Removing and installing toothed belt
    156
  • 3 Valve gear
    164
  • 3.1 Assembly overview - valve gear
    164
  • 3.2 Removing and installing camshaft oil seal
    167
  • 3.3 Removing and installing camshaft adjuster
    177
  • 3.4 Removing and installing inlet camshaft control valve 1 N727
    192
  • 3.5 Removing and installing exhaust camshaft control valve 1 N318
    193
  • 3.6 Removing and installing valve stem seals
    194
  • 3.7 Removing and installing holder for oil seal
    209
  • 4 Inlet and exhaust valves
    213
  • 4.1 Checking valve guides
    213
  • 4.2 Checking valves
    214
  • 4.3 Valve dimensions
    214
  • Lubrication
    215
  • 1 Sump, oil pump
    215
  • 1.1 Assembly overview - sump/oil pump
    215
  • 1.2 Engine oil:
    220
  • 1.3 Removing and installing sump
    220
  • 1.4 Removing and installing oil level and oil temperature sender G266
    226
  • 1.5 Removing and installing oil pump
    226
  • 2 Engine oil cooler
    229
  • 2.1 Assembly overview - engine oil cooler
    229
  • 2.2 Removing and installing engine oil cooler
    230
  • 3 Crankcase ventilation
    232
  • 3.1 Assembly overview - crankcase breather system
    232
  • 3.2 Removing and installing oil separator
    233
  • 4 Oil filter, oil pressure switch
    238
  • 4.1 Assembly overview - oil filter/oil pressure switch
    238
  • 4.2 Removing and installing oil filter housing
    238
  • 4.3 Removing and installing oil pressure regulating valve N428
    239
  • 4.4 Checking oil pressure and oil pressure switch
    240
  • 4.5 Removing and installing oil pressure sender G10
    240
  • Cooling
    243
  • 1 Cooling system/coolant
    243
  • 1.1 Connection diagram - coolant hoses
    243
  • 1.2 Draining and adding coolant
    245
  • 1.3 Checking cooling system for leaks
    254
  • 2 Coolant pump, regulation of cooling system
    261
  • 2.1 Assembly overview - coolant pump, thermostat
    261
  • 2.2 Assembly overview - electric coolant pump
    263
  • 2.3 Assembly overview - coolant temperature sender
    263
  • 2.4 Removing and installing coolant pump
    264
  • 2.5 Removing and installing toothed belt pulley for coolant pump
    270
  • 2.6 Removing and installing electric coolant pump V188
    274
  • 2.7 Removing and installing coolant temperature sender G62
    276
  • 2.8 Removing and installing radiator outlet coolant temperature sender G83
    278
  • 2.9 Removing and installing engine outlet coolant temperature sender G82
    280
  • 2.10 Removing and installing engine temperature regulation module GX33
    282
  • 2.11 Checking coolant pump
    286
  • 3 Coolant pipes
    292
  • 3.1 Assembly overview - coolant pipes
    292
  • 3.2 Removing and installing coolant pipes
    294
  • 4 Radiator, radiator fan
    305
  • 4.1 Assembly overview – radiator
    305
  • 4.2 Assembly overview - radiator cowl and radiator fan
    309
  • 4.3 Removing and installing radiator
    310
  • 4.4 Removing and installing water radiator for charge air cooling circuit
    313
  • 4.5 Removing and installing radiator cowl
    318
  • 4.6 Removing and installing radiator fan V7
    319
  • Turbocharging/supercharging
    321
  • 1 Turbocharger
    321
  • 1.1 Assembly overview - turbocharger
    321
  • 1.2 Assembly overview - lines on turbocharger
    323
  • 1.3 Removing and installing turbocharger
    325
  • 1.4 Removing and installing connection for turbocharger
    331
  • 1.5 Removing and installing charge pressure control module GX34
    332
  • 2 Charge air system
    335
  • 2.1 Assembly overview - charge air system
    335
  • 2.2 Removing and installing air pipe
    338
  • 2.3 Removing and installing charge pressure sender GX26
    344
  • 2.4 Removing and installing charge air cooler
    345
  • 2.5 Checking charge air system for leaks
    347
  • 2.6 Checking charge air cooler for leaks
    351
  • Mixture preparation - injection
    357
  • 1 Injection system
    357
  • 1.1 Overview of fitting locations - injection system
    357
  • 2 Air filter
    366
  • 2.1 Assembly overview - air filter housing
    366
  • 2.2 Removing and installing air filter housing
    368
  • 2.3 Removing and installing air guide on lock carrier
    370
  • 3 Intake manifold
    372
  • 3.1 Assembly overview - intake manifold
    372
  • 3.2 Removing and installing intake manifold
    375
  • 3.3 Removing and installing throttle valve module GX3
    382
  • 3.4 Cleaning throttle valve module GX3
    384
  • 4 Checking natural gas supply system for leaks
    386
  • 4.1 Distinguishing between pressure sections of natural gas supply system
    386
  • 4.2 Determining pressure in gas system
    390
  • 4.3 Determining operating mode of natural gas vehicles
    390
  • 4.4 Activating and deactivating natural gas mode
    390
  • 4.5 Checking gas system for leaks
    392
  • 5 Gas pressure regulator
    397
  • 5.1 Assembly overview - gas pressure regulator
    397
  • 5.2 Removing and installing gas pressure regulator
    399
  • 5.3 Removing and installing tank pressure sensor G400
    404
  • 6 Gas injectors
    407
  • 6.1 Assembly overview - gas rail
    407
  • 6.2 Removing and installing gas rail with gas injector N366/N367/N368/N369
    409
  • 6.3 Removing and installing gas rail temperature and pressure sensor GX21
    413
  • 7 Injectors
    416
  • 7.1 Assembly overview - fuel rail with injectors
    416
  • 7.2 Removing and installing fuel rail
    418
  • 7.3 Removing and installing injectors
    420
  • 8 Senders and sensors
    430
  • 8.1 Removing and installing intake manifold sender GX9
    430
  • 8.2 Removing and installing fuel pressure sender G247
    431
  • 8.3 Checking fuel pressure sender G247
    433
  • 8.4 Removing and installing air mass measurement module GX35
    437
  • 9 High-pressure pump
    438
  • 9.1 Assembly overview - high-pressure pump
    438
  • 9.2 Removing and installing high-pressure pump
    439
  • 9.3 Removing and installing high-pressure pipe
    441
  • 10 Lambda probe
    444
  • 10.1 Assembly overview - Lambda probe
    444
  • 11 Engine control unit
    448
  • 11.1 Removing and installing engine control unit J623
    448
  • Exhaust system
    456
  • 1 Exhaust pipes and silencers
    456
  • 1.1 Assembly overview - silencers
    456
  • 1.2 Removing and installing front silencer
    457
  • 1.3 Removing and installing exhaust tailpipe
    458
  • 1.4 Aligning exhaust system free of stress
    459
  • 1.5 Checking exhaust system for leaks
    459
  • 2 Emission control
    460
  • 2.1 Assembly overview - emission control
    460
  • 2.2 Removing and installing catalytic converter
    463
  • Ignition system
    466
  • 1 Ignition system
    466
  • 1.1 Assembly overview - ignition system
    466
  • 1.2 Removing and installing ignition coils with output stage
    468
  • 1.3 Removing and installing knock sensor 1 G61
    472
  • 1.4 Removing and installing engine speed sender G28
    473
  • 1.5 Removing and installing inlet camshaft position sender G1002
    475
  • 1.6 Removing and installing exhaust camshaft position sender G1003
    476
Manufacturer's designation 4-cylinder injection engine (1.5 l, natural gas, 4 V EA 211 EVO, turbocharger)
Manufacturer Volkswagen
Suitable for Golf VII (2017) / Golf (2017) / Golf (2020 >) / Golf Variant (2021 >)
Suitable car types BQ1, CD1, CG5
Engine code DHFA
Category Reparaturanleitung

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