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  • Examplepage for repair manual 4-cylinder injection engine (1.4 l engine)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l engine)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l engine)

4-cylinder injection engine (1.4 l engine)

For Caddy

Original Volkswagen repair manual


14,80 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

2.710 KB

175 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Checking components, Engine control unit and Exhaust gas recirculation system. Show more
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Repair manual Caddy 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing engine
    3
  • 1.2 Securing engine to assembly stand
    8
  • 1.3 Installing engine
    10
  • 1.4 Additional information and assembly work for vehicles with air conditioner
    12
  • 2 Assembly mountings
    13
  • 2.1 Supporting engine in installation position
    13
  • 2.2 Specified torques for assembly mountings
    14
  • Crankshaft group
    17
  • 1 Dismantling and assembling engine
    17
  • 1.1 Assembly overview - part I, belt drive
    17
  • 1.2 Assembly overview - part II, cylinder block
    20
  • 1.3 Removing and installing poly-V belt
    20
  • 2 Removing and installing sealing flanges and flywheel or drive plate
    23
  • 2.1 Assembly overview
    23
  • 2.2 Renewing seal for crankshaft poly V-belt pulley end
    24
  • 2.3 Tightening procedure for poly V-belt pulley securing bolt
    26
  • 2.4 Renewing crankshaft sealing flange - flywheel end
    28
  • 2.5 Crankshaft dimensions
    38
  • 3 Dismantling and assembling pistons and conrods
    39
  • 3.1 Assembly overview
    39
  • 3.2 Piston and cylinder dimensions
    43
  • Cylinder head, valve gear
    44
  • 1 Dismantling and assembling cylinder head
    44
  • 1.1 Assembly overview
    44
  • 1.2 Checking valve timing
    47
  • 1.3 Removing, installing and tensioning toothed belt
    47
  • 1.4 Checking semi-automatic toothed belt tensioning roller
    55
  • 1.5 Removing and installing camshaft housing
    58
  • 1.6 Removing and installing cylinder head
    63
  • 1.7 Checking compression
    70
  • 2 Repairing valve gear
    73
  • 2.1 Assembly overview
    73
  • 2.2 Reworking valve seats
    78
  • 2.3 Renewing camshaft oil seals
    80
  • 2.4 Checking valve guides
    82
  • 2.5 Renewing valve stem seals
    83
  • Lubrication
    86
  • 1 Removing and installing parts of lubrication system
    86
  • 1.1 Engine oil:
    86
  • 1.2 Assembly overview
    86
  • 1.3 Assembly overview - coolant heated oil separator
    89
  • 1.4 Removing and installing coolant heated oil separator
    90
  • 1.5 Assembly overview - oil filler neck, engine code BCA
    92
  • 1.6 Removing and installing oil sump
    94
  • 1.7 Removing and installing oil pump
    97
  • 1.8 Checking oil pressure and oil pressure switch
    100
  • Cooling
    103
  • 1 Removing and installing parts of cooling system
    103
  • 1.1 General notes on cooling system
    103
  • 1.2 Assembly overview - parts of cooling system, body side
    104
  • 1.3 Assembly overview - parts of cooling system, engine side
    106
  • 1.4 Coolant hose schematic diagram (engines with no coolant heated oil separator)
    108
  • 1.5 Coolant hose schematic diagram (engines with coolant heated oil separator)
    109
  • 1.6 Draining and adding coolant
    110
  • 1.7 Removing and installing radiator fan V7 and radiator fan 2 V177
    120
  • 1.8 Removing and installing radiator
    121
  • 1.9 Removing and installing coolant pump
    124
  • 1.10 Checking cooling system for leaks
    126
  • Mixture preparation - injection
    128
  • 1 Repairing injection system
    128
  • 1.1 General notes on injection
    128
  • 1.2 Safety precautions
    129
  • 1.3 Rules for cleanliness
    131
  • 1.4 Assembly overview - dismantling and assembling intake manifold
    131
  • 1.5 Assembly overview - dismantling and assembling fuel rail with injectors
    132
  • 1.6 Assembly overview - air filter housing, engine code BCA
    133
  • 1.7 Assembly overview - air filter housing, engine code BUD
    135
  • 1.8 Cleaning throttle valve module J338
    138
  • 1.9 Removing and installing injectors
    139
  • 2 Checking components
    143
  • 2.1 Checking intake air preheating
    143
  • 2.2 Checking injectors for leaks and quantity injected (vehicles model year ► 2005)
    143
  • 2.3 Checking injectors for leaks and quantity injected (vehicles model year 2006 ►)
    147
  • 2.4 Checking fuel pressure regulator and holding pressure
    151
  • 3 Engine control unit
    154
  • 3.1 Removing and installing anti-theft engine control unit
    154
  • 3.2 Removing and installing engine control unit
    156
  • 3.3 Adapting function and components
    157
  • 3.4 Reading and erasing engine control unit fault memory
    158
  • Exhaust system
    159
  • 1 Removing and installing parts of exhaust system
    159
  • 1.1 Assembly overview - engine code BCA
    159
  • 1.2 Assembly overview - engine code BUD
    161
  • 1.3 Assembly overview - silencers with mountings
    163
  • 1.4 Separating front and rear silencers
    164
  • 2 Exhaust gas recirculation system
    166
  • 2.1 Assembly overview - repairing parts of the exhaust gas recirculation system
    166
  • Ignition system
    167
  • 1 Repairing ignition system
    167
  • 1.1 General notes on ignition system
    167
  • 1.2 Assembly overview - parts of ignition system
    167
  • 1.3 Removing and installing ignition coils with output stage
    168
  • 1.4 Safety precautions
    170
Manufacturer's designation 4-cylinder injection engine (1.4 l engine)
Manufacturer Volkswagen
Suitable for Caddy (2004 - 2010)
Suitable car types 2K
Engine code BCA
Category Reparaturanleitung

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