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  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
  • Examplepage for repair manual 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)

4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)

For Passat CC

Original Volkswagen repair manual


20,30 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

11.632 KB

251 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Turbocharger, Injectors, Intake manifold and Exhaust pipes, silencers. Show more
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Repair manual Passat CC 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Engine number, engine data
    1
  • 2 Safety instructions
    3
  • 2.1 Safety precautions when working on fuel supply system
    3
  • 2.2 Safety precautions when working on cooling system
    4
  • 2.3 Safety precautions when working on ignition system
    5
  • 3 Repair instructions
    7
  • 3.1 Rules for cleanliness
    7
  • Removing and installing engine
    8
  • 1 Removing and installing engine
    8
  • 1.1 Removing engine
    8
  • 1.2 Installing engine
    17
  • 2 Assembly mountings
    21
  • 2.1 Assembly overview - assembly mountings
    21
  • Crankshaft group
    23
  • 1 Cylinder block (pulley end)
    23
  • 1.1 Assembly overview - poly V-belt drive
    23
  • 1.2 Assembly overview - cylinder block (pulley end)
    25
  • 1.3 Removing and installing poly V-belt
    28
  • 1.4 Removing and installing ancillary bracket
    30
  • 1.5 Removing and installing poly V-belt pulley
    31
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    33
  • 2 Cylinder block, gearbox end
    37
  • 2.1 Assembly overview - cylinder block, gearbox end
    37
  • 2.2 Removing and installing sealing flange on gearbox side
    38
  • 3 Crankshaft
    47
  • 3.1 Assembly overview - crankshaft
    47
  • 3.2 Renewing needle bearing in crankshaft
    48
  • 3.3 Crankshaft dimensions
    49
  • 4 Pistons and conrods
    50
  • 4.1 Assembly overview - pistons and conrods
    50
  • 4.2 Checking piston and cylinder bore
    52
  • 4.3 Separating new conrod
    53
  • 4.4 Removing and installing pistons
    53
  • 4.5 Removing and installing oil spray jets
    54
  • Cylinder head, valve gear
    56
  • 1 Cylinder head
    56
  • 1.1 Assembly overview - cylinder head
    56
  • 1.2 Removing and installing cylinder head
    59
  • 1.3 Removing and installing camshaft housing
    61
  • 1.4 Checking compression
    67
  • 2 Cover for timing chain
    70
  • 2.1 Removing and installing valve timing housing
    70
  • 3 Chain drive
    74
  • 3.1 Removing and installing timing chain and chain drive for oil pump
    74
  • 3.2 Checking valve timing
    82
  • 3.3 Adjusting valve timing
    85
  • 3.4 Checking timing chain
    92
  • 4 Valve gear
    100
  • 4.1 Assembly overview - valve gear
    100
  • 4.2 Measuring axial clearance of camshaft
    101
  • 4.3 Removing and installing valve stem seals
    102
  • 5 Inlet and exhaust valves
    105
  • 5.1 Reworking valve seats
    105
  • 5.2 Checking valve guides
    106
  • Lubrication
    107
  • 1 Sump, oil pump
    107
  • 1.1 Assembly overview - sump / oil pump
    107
  • 1.2 Engine oil
    110
  • 1.3 Removing and installing oil sump
    110
  • 1.4 Removing and installing oil pump
    112
  • 2 Oil filter, oil pressure switch
    115
  • 2.1 Checking oil pressure and oil pressure switch
    115
  • Cooling
    117
  • 1 Cooling system, coolant
    117
  • 1.1 Coolant hose schematic diagram
    117
  • 1.2 Assembly overview - engine preheater
    119
  • 1.3 Removing and installing engine preheater heater element Z97
    120
  • 1.4 Checking cooling system for leaks
    122
  • 1.5 Draining and filling coolant
    124
  • 2 Coolant pump, regulation of cooling system
    130
  • 2.1 Assembly overview - coolant pump, thermostat
    130
  • 2.2 Electric coolant pump
    132
  • 2.3 Removing and installing coolant pump
    133
  • 2.4 Removing and installing coolant pump pulley
    140
  • 3 Radiator, radiator fan
    148
  • 3.1 Assembly overview - radiator/radiator fan
    148
  • 3.2 Removing and installing radiator
    149
  • 3.3 Removing and installing radiator cowling
    151
  • 3.4 Removing and installing radiator module
    152
  • Turbocharging/supercharging
    153
  • 1 Turbocharger
    153
  • 1.1 Assembly overview - turbocharger
    153
  • 1.2 Removing and installing turbocharger
    157
  • 1.3 Checking vacuum unit for turbocharger
    162
  • 1.4 Adjusting vacuum unit for turbocharger
    164
  • 1.5 Renewing vacuum unit for turbocharger
    169
  • 2 Charge air system
    172
  • 2.1 Assembly overview - charge air system
    172
  • 2.2 Removing and installing charge air cooler
    175
  • 2.3 Checking charge air system for leaks
    179
  • 3 Supercharger
    182
  • 3.1 Assembly overview - supercharger
    182
  • 3.2 Removing and installing supercharger
    184
  • 3.3 Removing and installing drive unit seal for supercharger
    191
  • Mixture preparation - injection
    195
  • 1 Injectors
    195
  • 1.1 Assembly overview - fuel rail with injectors
    195
  • 1.2 Removing and installing injectors
    197
  • 1.3 Renewing seals on injectors
    199
  • 2 Air filter
    204
  • 2.1 Assembly overview - air filter housing
    204
  • 2.2 Removing and installing air filter housing
    205
  • 3 Intake manifold
    206
  • 3.1 Assembly overview - intake manifold
    206
  • 3.2 Removing and installing throttle valve module
    211
  • 3.3 Cleaning throttle valve module
    213
  • 3.4 Removing and installing regulating flap control unit
    214
  • 4 Senders and sensors
    217
  • 4.1 Checking fuel pressure sender
    217
  • 5 Engine control unit
    221
  • 5.1 Removing and installing engine control unit
    221
  • 5.2 Removing and installing engine control unit with protective housing
    222
  • 6 High-pressure pump
    225
  • 6.1 Assembly overview - high-pressure pump
    225
  • 6.2 Removing and installing high-pressure pump
    226
  • Exhaust system
    230
  • 1 Exhaust pipes, silencers
    230
  • 1.1 Assembly overview - silencers
    230
  • 1.2 Removing and installing front exhaust pipe
    232
  • 1.3 Separating exhaust pipes, silencers
    233
  • 1.4 Aligning exhaust system free of stress
    235
  • 1.5 Installation position of clamp
    236
  • 2 Cleansing exhaust emissions
    237
  • 2.1 Assembly overview - emission control
    237
  • 2.2 Removing and installing catalytic converter
    238
  • Ignition system
    241
  • 1 Ignition system
    241
  • 1.1 Assembly overview - ignition system
    241
  • 1.2 Test data, spark plugs
    242
  • 1.3 Removing and installing ignition coils with output stage
    242
  • 1.4 Removing and installing engine speed sender
    244
Manufacturer's designation 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
Manufacturer Volkswagen
Suitable for Passat CC (2009)
Suitable car types 358
Engine code CTHD
Category Reparaturanleitung

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