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Home » Manuals » 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)

4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)

For Tiguan [MX]

Original Volkswagen repair manual


32,65 €7% VAT incl.

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Language: English

Digital PDF file

45.202 KB

443 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger and Lambda probe. Show more
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Repair manual Tiguan [MX] 4-cylinder direct injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair notes
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 General information
    6
  • 3.3 General repair instructions
    6
  • 3.4 Foreign objects in engine
    8
  • 3.5 Contact corrosion
    8
  • 3.6 Routing and attachment of lines
    8
  • 3.7 Fitting radiator and condensers
    8
  • 3.8 Checking vacuum system
    8
  • 3.9 Identification labels
    9
  • 3.10 Using impact drivers
    9
  • 3.11 Nuts and bolts
    10
  • 3.12 Bleeding fuel system
    10
  • 3.13 Checking fuel system for leaks
    10
  • Removing and installing engine
    11
  • 1 Removing and installing engine
    11
  • 1.1 Removing engine
    11
  • 1.2 Separating engine and gearbox
    25
  • 1.3 Securing engine on engine and gearbox support
    26
  • 1.4 Installing engine
    28
  • 2 Assembly mountings
    32
  • 2.1 Assembly overview - assembly mountings
    32
  • 2.2 Removing and installing engine mounting
    35
  • 2.3 Removing and installing gearbox mounting
    36
  • 2.4 Removing and installing pendulum support
    38
  • 2.5 Supporting engine in installation position
    38
  • 2.6 Adjusting assembly mountings
    43
  • 2.7 Checking adjustment of assembly mountings
    46
  • Crankshaft group
    48
  • 1 Cylinder block (pulley end)
    48
  • 1.1 Assembly overview - poly V-belt drive
    48
  • 1.2 Assembly overview - sealing flange, belt pulley end
    52
  • 1.3 Removing and installing poly-V belt
    55
  • 1.4 Removing and installing tensioner for poly V-belt
    59
  • 1.5 Removing and installing vibration damper
    60
  • 1.6 Removing and installing engine support
    62
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    65
  • 1.8 Removing and installing sealing flange on pulley end
    68
  • 2 Cylinder block, gearbox end
    72
  • 2.1 Assembly overview - flywheel
    72
  • 2.2 Assembly overview - drive plate
    73
  • 2.3 Removing and installing flywheel
    75
  • 2.4 Removing and installing drive plate
    76
  • 2.5 Removing and installing sealing flange on gearbox side
    78
  • 3 Crankshaft
    91
  • 3.1 Renewing needle bearing in crankshaft
    91
  • 3.2 Crankshaft dimensions
    93
  • 3.3 Measuring axial clearance of crankshaft
    94
  • 4 Pistons and conrods
    96
  • 4.1 Assembly overview - pistons and conrods
    96
  • 4.2 Removing and installing pistons
    100
  • 4.3 Removing and installing oil spray jets
    101
  • 4.4 Checking pistons and cylinder bores
    103
  • 4.5 Checking radial clearance of conrods
    106
  • 4.6 Separating new conrod
    106
  • 4.7 Setting piston to TDC position
    107
  • Cylinder head, valve gear
    113
  • 1 Cylinder head
    113
  • 1.1 Assembly overview - cylinder head
    113
  • 1.2 Assembly overview - camshaft housing
    115
  • 1.3 Removing and installing cylinder head
    120
  • 1.4 Removing and installing camshaft housing
    125
  • 1.5 Checking compression
    130
  • 2 Toothed belt drive
    132
  • 2.1 Assembly overview - toothed belt cover
    132
  • 2.2 Assembly overview - toothed belt
    132
  • 2.3 Removing and installing toothed belt guard
    134
  • 2.4 Removing and installing toothed belt
    135
  • 2.5 Preassembling and installing valve timing tool
    140
  • 2.6 Checking valve timing
    151
  • 2.7 Adjusting valve timing
    153
  • 2.8 Removing toothed belt from camshaft
    165
  • 3 Valve gear
    170
  • 3.1 Assembly overview - valve gear
    170
  • 3.2 Measuring axial play of camshaft
    172
  • 3.3 Removing and installing camshaft oil seal
    173
  • 3.4 Removing and installing camshaft adjuster
    182
  • 3.5 Removing and installing camshaft control valve 1 N205
    192
  • 3.6 Removing and installing exhaust camshaft control valve 1 N318
    193
  • 3.7 Removing and installing valve stem oil seals
    194
  • 3.8 Removing and installing cam actuators
    204
  • 4 Inlet and exhaust valves
    206
  • 4.1 Checking valve guides
    206
  • 4.2 Checking valves
    207
  • 4.3 Valve dimensions
    207
  • Lubrication
    208
  • 1 Sump, oil pump
    208
  • 1.1 Assembly overview - sump/oil pump
    208
  • 1.2 Engine oil:
    212
  • 1.3 Removing and installing lower part of sump
    212
  • 1.4 Removing and installing upper part of sump
    218
  • 1.5 Removing and installing oil pump
    223
  • 1.6 Removing and installing oil level and oil temperature sender G266
    225
  • 2 Engine oil cooler
    226
  • 2.1 Assembly overview - engine oil cooler
    226
  • 2.2 Removing and installing engine oil cooler
    226
  • 3 Crankcase ventilation
    228
  • 3.1 Assembly overview - crankcase breather system
    228
  • 3.2 Removing and installing oil separator
    229
  • 4 Oil filter, oil pressure switch
    232
  • 4.1 Assembly overview - oil filter/oil pressure switch
    232
  • 4.2 Removing and installing oil pressure switch F1
    234
  • 4.3 Removing and installing oil pressure switch for reduced oil pressure F378
    236
  • 4.4 Removing and installing oil pressure regulating valve N428
    238
  • 4.5 Checking oil pressure
    239
  • Cooling
    242
  • 1 Cooling system/coolant
    242
  • 1.1 Connection diagram - coolant hoses
    242
  • 1.2 Assembly overview – coolant expansion tank
    243
  • 1.3 Checking cooling system for leaks
    244
  • 1.4 Draining and adding coolant
    248
  • 1.5 Removing and installing coolant expansion tank
    256
  • 2 Coolant pump, regulation of cooling system
    258
  • 2.1 Assembly overview - coolant pump, thermostat
    258
  • 2.2 Assembly overview - electric coolant pump
    261
  • 2.3 Assembly overview - engine preheater
    262
  • 2.4 Assembly overview - coolant temperature sender
    263
  • 2.5 Removing and installing electric coolant pump
    264
  • 2.6 Removing and installing coolant pump
    266
  • 2.7 Removing and installing thermostat
    272
  • 2.8 Removing and installing toothed belt pulley for coolant pump
    276
  • 2.9 Removing and installing coolant temperature sender G62
    281
  • 2.10 Removing and installing radiator outlet coolant temperature sender G83
    283
  • 2.11 Removing and installing engine preheating element Z97
    284
  • 3 Coolant pipes
    287
  • 3.1 Assembly overview - coolant pipes
    287
  • 3.2 Removing and installing coolant pipes
    288
  • 4 Radiator, radiator fan
    295
  • 4.1 Assembly overview - radiator/radiator fan
    295
  • 4.2 Assembly overview – radiator cowl and radiator fan
    297
  • 4.3 Removing and installing radiator
    299
  • 4.4 Removing and installing water radiator for charge air cooling circuit
    303
  • 4.5 Removing and installing radiator cowl with radiator fan
    304
  • 4.6 Removing and installing radiator fan
    306
  • Turbocharging/supercharging
    308
  • 1 Turbocharger
    308
  • 1.1 Assembly overview - turbocharger
    308
  • 1.2 Removing and installing turbocharger
    313
  • 1.3 Removing and installing charge pressure positioner V465
    319
  • 1.4 Removing and installing connection for turbocharger
    322
  • 2 Charge air system
    325
  • 2.1 Assembly overview - charge air system
    325
  • 2.2 Removing and installing charge pressure sender GX26
    327
  • 2.3 Removing and installing charge air cooler
    328
  • 2.4 Checking charge air system for leaks
    331
  • 2.5 Removing and installing air intake pipe
    333
  • Mixture preparation - injection
    335
  • 1 Injection system
    335
  • 1.1 Overview of fitting locations - injection system
    335
  • 2 Injectors
    342
  • 2.1 Assembly overview - fuel rail with injectors
    342
  • 2.2 Removing and installing fuel rail
    344
  • 2.3 Removing and installing injectors
    345
  • 2.4 Cleaning injectors
    351
  • 3 Air filter
    353
  • 3.1 Assembly overview - air filter housing
    353
  • 3.2 Removing and installing air filter housing
    355
  • 3.3 Removing and installing air guide on lock carrier
    356
  • 3.4 Removing and installing resonator for intake air
    357
  • 4 Intake manifold
    359
  • 4.1 Assembly overview – intake manifold
    359
  • 4.2 Removing and installing intake manifold
    362
  • 4.3 Removing and installing throttle valve module GX3
    368
  • 4.4 Cleaning throttle valve module GX3
    369
  • 4.5 Removing and installing activated charcoal filter solenoid valve 1 N80
    370
  • 5 Senders and sensors
    372
  • 5.1 Removing and installing intake manifold sender GX9
    372
  • 5.2 Removing and installing fuel pressure sender G247
    372
  • 5.3 Checking fuel pressure sender G247
    374
  • 6 Engine control unit
    379
  • 6.1 Assembly overview – engine/motor control unit
    379
  • 6.2 Removing and installing engine control unit J623
    379
  • 7 High-pressure pump
    387
  • 7.1 Assembly overview - high-pressure pump
    387
  • 7.2 Removing and installing high-pressure pump
    392
  • 7.3 Removing and installing high-pressure pipe
    394
  • 8 Lambda probe
    396
  • 8.1 Assembly overview - Lambda probe
    396
  • 8.2 Removing and installing Lambda probe
    397
  • Exhaust system
    401
  • 1 Exhaust pipes and silencers
    401
  • 1.1 Assembly overview – silencer
    401
  • 1.2 Removing and installing silencer
    405
  • 1.3 Separating exhaust pipes from silencers
    408
  • 1.4 Aligning exhaust system free of stress
    410
  • 1.5 Checking exhaust system for leaks
    411
  • 1.6 Installation position of clamp
    411
  • 2 Emission control
    414
  • 2.1 Assembly overview – emission control
    414
  • 2.2 Removing and installing catalytic converter
    418
  • 2.3 Removing and installing particulate filter
    426
  • 2.4 Removing and installing exhaust flap control unit J883
    426
  • Ignition system
    427
  • 1 Ignition system
    427
  • 1.1 Assembly overview - ignition system
    427
  • 1.2 Removing and installing ignition coils with output stage
    429
  • 1.3 Removing and installing knock sensor 1 G61
    432
  • 1.4 Removing and installing Hall sender
    432
  • 1.5 Removing and installing engine speed sender G28
    433
Manufacturer's designation 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
Manufacturer Volkswagen
Suitable for Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)
Suitable car types BW2, BJ2
Engine code CWLA, CZDA
Category Reparaturanleitung

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