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  • Examplepage for repair manual 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)
  • Examplepage for repair manual 2 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)
  • Examplepage for repair manual 3 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)
  • Examplepage for repair manual 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)
  • Examplepage for repair manual 2 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)
  • Examplepage for repair manual 3 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)

4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)

For Arteon / Passat Variant / Passat Limousine / Arteon Shooting Brake

Original Volkswagen repair manual


38,75 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

54.617 KB

559 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Injectors/high-pressure accumulator (rail), Intake manifold, Lambda probe and SCR system (selective catalytic reduction). Show more
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Repair manual 4-cyl. common rail PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with start/stop system
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on SCR system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 3 Repair instructions
    7
  • 3.1 Rules for cleanliness
    7
  • 3.2 Foreign objects in engine
    7
  • 3.3 Contact corrosion
    7
  • 3.4 Routing and attachment of lines
    8
  • 3.5 Fitting radiator and condensers
    8
  • Removing and installing engine
    9
  • 1 Removing and installing engine
    9
  • 1.1 Removing engine
    9
  • 1.2 Separating engine and gearbox
    22
  • 1.3 Securing engine on engine and gearbox support
    27
  • 1.4 Installing engine
    29
  • 2 Assembly mountings
    34
  • 2.1 Assembly overview – assembly mountings
    34
  • 2.2 Removing and installing engine mounting
    36
  • 2.3 Removing and installing gearbox mounting
    37
  • 2.4 Removing and installing pendulum support
    39
  • 2.5 Supporting engine in installation position
    40
  • 2.6 Adjusting assembly mountings
    45
  • 2.7 Checking adjustment of assembly mountings
    47
  • 3 Engine cover panel
    49
  • 3.1 Removing and installing engine cover
    49
  • Crankshaft group
    50
  • 1 Cylinder block (pulley end)
    50
  • 1.1 Assembly overview - cylinder block (pulley end)
    50
  • 1.2 Assembly overview - sealing flange, belt pulley end
    53
  • 1.3 Removing and installing poly-V belt
    54
  • 1.4 Removing and installing tensioner for poly V-belt
    56
  • 1.5 Removing and installing vibration damper
    56
  • 1.6 Removing and installing bracket for ancillaries
    57
  • 1.7 Removing and installing engine support
    59
  • 1.8 Removing and installing sealing flange on pulley end
    61
  • 1.9 Renewing caps in cylinder block (pulley end)
    63
  • 2 Cylinder block, gearbox end
    65
  • 2.1 Assembly overview - cylinder block, gearbox end
    65
  • 2.2 Removing and installing flywheel
    68
  • 2.3 Removing and installing sealing flange on gearbox side
    70
  • 2.4 Renewing caps in cylinder block (gearbox end)
    94
  • 3 Crankshaft
    96
  • 3.1 Measuring axial clearance of crankshaft
    96
  • 3.2 Renewing needle bearing in crankshaft
    97
  • 4 Pistons and conrods
    100
  • 4.1 Assembly overview - pistons and conrods
    100
  • 4.2 Removing and installing pistons
    105
  • 4.3 Measuring piston projection at TDC
    107
  • 4.4 Checking pistons and cylinder bores
    109
  • 4.5 Checking radial clearance of conrods
    112
  • Cylinder head, valve gear
    113
  • 1 Cylinder head
    113
  • 1.1 Assembly overview - cylinder head
    113
  • 1.2 Assembly overview - cylinder head cover
    117
  • 1.3 Removing and installing cylinder head
    119
  • 1.4 Removing and installing cylinder head cover
    131
  • 1.5 Removing and installing injector seals
    132
  • 1.6 Removing and installing camshaft housing
    133
  • 1.7 Checking compression
    140
  • 2 Toothed belt drive
    144
  • 2.1 Assembly overview - toothed belt cover
    144
  • 2.2 Assembly overview - toothed belt
    145
  • 2.3 Removing and installing toothed belt guard
    147
  • 2.4 Removing and installing toothed belt
    151
  • 2.5 Removing toothed belt from camshaft
    164
  • 3 Valve gear
    174
  • 3.1 Assembly overview - valve gear
    174
  • 3.2 Measuring axial play of camshaft
    176
  • 3.3 Removing and installing camshaft oil seal
    177
  • 3.4 Checking hydraulic compensation elements
    179
  • 3.5 Removing and installing valve stem oil seals
    180
  • 4 Inlet and exhaust valves
    197
  • 4.1 Checking valve guides
    197
  • 4.2 Checking valves
    198
  • 4.3 Valve dimensions
    198
  • Lubrication
    200
  • 1 Sump, oil pump
    200
  • 1.1 Assembly overview - sump/oil pump
    200
  • 1.2 Engine oil:
    204
  • 1.3 Removing and installing lower part of sump
    204
  • 1.4 Removing and installing upper part of sump
    209
  • 1.5 Removing and installing oil pump
    212
  • 1.6 Removing and installing oil level and oil temperature sender G266
    213
  • 2 Engine oil cooler
    215
  • 3 Oil filter, oil pressure switch
    216
  • 3.1 Assembly overview - oil filter housing
    216
  • 3.2 Exploded view - oil pressure switches
    218
  • 3.3 Removing and installing oil pressure sender G10
    219
  • 3.4 Checking oil pressure
    220
  • 3.5 Removing and installing oil filter housing
    221
  • 3.6 Removing and installing oil pressure regulating valve N428
    223
  • 3.7 Removing and installing piston cooling jet control valve N522
    224
  • 4 Oil circuit
    225
  • 4.1 Removing and installing oil supply line
    225
  • 4.2 Removing and installing oil return line for turbocharger
    226
  • Cooling
    228
  • 1 Cooling system/coolant
    228
  • 1.1 Connection diagram - coolant hoses
    228
  • 1.2 Checking cooling system for leaks
    230
  • 1.3 Draining coolant
    233
  • 1.4 Filling with coolant
    235
  • 1.5 Checking filling quality of cooling system
    255
  • 1.6 Flushing cooling system
    257
  • 2 Coolant pump, regulation of cooling system
    279
  • 2.1 Assembly overview - coolant pump, thermostat
    279
  • 2.2 Assembly overview - electric coolant pump
    282
  • 2.3 Assembly overview - coolant temperature sender
    284
  • 2.4 Removing and installing electric coolant pump
    286
  • 2.5 Removing and installing coolant pump
    294
  • 2.6 Removing and installing coolant distribution module
    296
  • 2.7 Removing and installing coolant regulating valve N515
    299
  • 2.8 Removing and installing coolant temperature sender G62
    300
  • 2.9 Removing and installing engine outlet coolant temperature sender G82
    302
  • 2.10 Removing and installing coolant temperature sender for charge air cooler G1130
    304
  • 3 Coolant pipes
    307
  • 3.1 Assembly overview - coolant pipes
    307
  • 3.2 Removing and installing coolant pipes
    308
  • 4 Radiator, radiator fan
    316
  • 4.1 Assembly overview - radiator/radiator fan
    316
  • 4.2 Assembly overview – radiator cowl and radiator fan
    319
  • 4.3 Removing and installing radiator
    320
  • 4.4 Removing and installing water radiator for charge air cooling circuit
    322
  • 4.5 Removing and installing radiator cowl
    328
  • 4.6 Removing and installing radiator fan
    329
  • Turbocharging/supercharging
    331
  • 1 Turbocharger
    331
  • 1.1 Assembly overview - turbocharger
    331
  • 1.2 Removing and installing turbocharger
    334
  • 1.3 Removing and installing connection for turbocharger
    339
  • 2 Charge air system
    341
  • 2.1 Assembly overview - charge air system
    341
  • 2.2 Removing and installing charge pressure sender GX26
    341
  • 2.3 Checking charge air system for leaks
    341
  • 2.4 Removing and installing air intake pipe
    344
  • 2.5 Checking charge air cooler for leaks
    346
  • 2.6 Assembly overview - charge-air hose connections
    350
  • Mixture preparation - injection
    352
  • 1 Injection system
    352
  • 1.1 Schematic overview - fuel system
    352
  • 1.2 Overview of fitting locations - injection system
    354
  • 1.3 Filling/bleeding fuel system
    366
  • 1.4 Checking fuel system for leaks
    366
  • 2 Injectors/high-pressure accumulator (rail)
    368
  • 2.1 Assembly overview - injectors
    368
  • 2.2 Assembly overview - fuel rail
    370
  • 2.3 Adapting correction values for injectors
    371
  • 2.4 Testing injectors
    372
  • 2.5 Checking return flow rate of injectors with engine running
    373
  • 2.6 Checking return flow rate of injectors at starter speed
    376
  • 2.7 Checking open injectors
    378
  • 2.8 Removing and installing injectors
    379
  • 2.9 Removing and installing high-pressure lines
    384
  • 2.10 Removing and installing fuel rail
    389
  • 3 Air filter
    394
  • 3.1 Assembly overview - air filter housing
    394
  • 3.2 Removing and installing air filter housing
    396
  • 3.3 Removing and installing air guide on lock carrier
    398
  • 4 Intake manifold
    400
  • 4.1 Assembly overview – intake manifold
    400
  • 4.2 Removing and installing intake manifold
    405
  • 4.3 Removing and installing throttle valve module GX3
    412
  • 5 Senders and sensors
    415
  • 5.1 Removing and installing fuel pressure regulating valve N276
    415
  • 5.2 Checking fuel pressure regulating valve N276
    417
  • 5.3 Removing and installing fuel pressure sender G247
    419
  • 5.4 Removing and installing air mass measurement module GX35
    421
  • 5.5 Removing and installing pressure differential sender G505
    423
  • 5.6 Removing and installing NOx sender 2 G687
    424
  • 5.7 Removing and installing NOx sender 3 G932
    426
  • 5.10 Removing and installing NOx sender G295
    429
  • 5.11 Removing and installing particle sensor G784
    431
  • 6 Engine control unit
    435
  • 6.1 Removing and installing engine control unit J623
    435
  • 6.2 Removing and installing engine control unit J623 (with protective housing)
    436
  • 7 High-pressure pump
    443
  • 7.1 Assembly overview - high-pressure pump
    443
  • 7.2 Removing and installing high-pressure pump
    443
  • 8 Lambda probe
    448
  • 8.1 Assembly overview - Lambda probe
    448
  • 8.2 Removing and installing Lambda probe
    449
  • Exhaust system
    451
  • 1 Exhaust pipes and silencers
    451
  • 1.1 Assembly overview – silencers
    451
  • 1.2 Assembly overview - front exhaust pipe
    452
  • 1.3 Separating exhaust pipes from silencers
    456
  • 1.4 Removing and installing silencer
    457
  • 1.5 Aligning exhaust system free of stress
    459
  • 1.6 Checking exhaust system for leaks
    459
  • 1.7 Installation position of clamp
    459
  • 1.8 Align end exhaust pipes
    461
  • 2 Emission control
    462
  • 2.1 Assembly overview – emission control
    462
  • 2.2 Removing and installing emission control module
    464
  • 2.3 Removing and installing exhaust flap control unit J883
    472
  • 2.4 Removing and installing ammonia traps
    474
  • 3 SCR system (selective catalytic reduction)
    477
  • 3.1 Assembly overview – reducing agent tank
    477
  • 3.2 Assembly overview - reducing agent supply line
    479
  • 3.3 Assembly overview - delivery unit for reducing agent metering system GX19
    482
  • 3.4 Removing and installing reducing agent tank
    483
  • 3.5 Removing and installing front section of reducing agent supply line
    485
  • 3.6 Removing and installing delivery unit for reducing agent metering system GX19
    489
  • 3.7 Removing and installing injector for reduction agent N474
    491
  • 3.8 Removing and installing injector 2 for reducing agent N758
    493
  • 3.9 Removing and installing control unit for reducing-agent heater J891
    495
  • 3.10 Assembly overview - injector for reducing agent N474
    498
  • 3.11 Assembly overview – injector 2 for reducing agent N758
    499
  • 3.12 Draining reducing agent tank
    500
  • 3.13 Removing and installing middle section of reducing agent supply line
    504
  • 3.14 Removing and installing rear section of reducing agent supply line
    505
  • 3.15 Removing and installing filler pipe for reducing agent tank
    508
  • 3.16 Disconnecting reducing agent supply line
    509
  • 3.17 SCR - resetting learnt values
    515
  • 4 Exhaust gas temperature regulation
    516
  • 4.1 Assembly overview – exhaust gas temperature regulation
    516
  • 4.2 Removing and installing exhaust gas temperature sender 1 G235
    517
  • 4.3 Removing and installing exhaust gas temperature sender 2 G448
    519
  • 4.4 Removing and installing exhaust gas temperature sender 3 G495
    521
  • 4.5 Removing and installing exhaust gas temperature sender 4 G648
    523
  • 5 Exhaust gas recirculation
    527
  • 5.1 Assembly overview – exhaust gas recirculation
    527
  • 5.2 Removing and installing exhaust gas recirculation cooler
    530
  • 5.3 Removing and installing exhaust gas recirculation valve 1 GX5
    533
  • 5.4 Removing and installing exhaust gas recirculation valve 2 GX6
    534
  • 5.5 Removing and installing exhaust gas recirculation temperature sensor G98
    536
  • 5.6 Checking exhaust gas recirculation cooler for leaks
    537
  • Glow plug system
    542
  • 1 Glow plug system
    542
  • 1.1 Assembly overview – glow plug system
    542
  • 1.2 Removing and installing glow plug
    544
  • 1.3 Removing and installing automatic glow period control unit J179
    548
  • 1.4 Removing and installing Hall sender G40
    549
  • 1.5 Removing and installing engine speed sender G28
    550
Manufacturer's designation 4-cyl. common rail (2.0 l, 4V, turbocharger, EA 288 EVO)
Manufacturer Volkswagen
Suitable for Arteon () / Passat Variant (2019 >) / Passat Limousine (2019 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >)
Suitable car types 3H7, CB2, 3H8, 3H9
Engine code DSRB, DTSB, DTSA, DTUA, DTRA
Category Reparaturanleitung

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