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  • Examplepage for repair manual 4-Cylinder Injection Engine (4-Valve), Mechanics
  • Examplepage for repair manual 2 4-Cylinder Injection Engine (4-Valve), Mechanics
  • Examplepage for repair manual 3 4-Cylinder Injection Engine (4-Valve), Mechanics
  • Examplepage for repair manual 4-Cylinder Injection Engine (4-Valve), Mechanics
  • Examplepage for repair manual 2 4-Cylinder Injection Engine (4-Valve), Mechanics
  • Examplepage for repair manual 3 4-Cylinder Injection Engine (4-Valve), Mechanics

4-Cylinder Injection Engine (4-Valve), Mechanics

For LT 35 Kombi 4025 / LT 28-35 Fahrgest. / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-35 Kasten 2500 / LT 28-46 Kasten 3550 / LT 35-46 Kasten 4025 / ...

Original Volkswagen repair manual


9,43 €7% VAT incl.

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Language: English

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1.933 KB

100 Sites

Detailed technical data

Immediately readable

This repair manual contains: and Removing and installing engine. Show more
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Repair manual 4-Cylinder Injection Engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical Data
    1
  • 1.1 Technical Data
    1
  • 1.2 Engine Number
    1
  • 1.3 Engine Features
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Instructions on removal
    3
  • 1.3 Mounting engine on repair stand
    8
  • 1.4 Installation instructions
    8
  • 1.5 Tightening torques
    10
  • Crankshaft group
    11
  • 1 Dismantling and assembling engine
    11
  • 1.1 Dismantling and assembling engine
    11
  • 1.2 Removing and installing ribbed belt
    21
  • 1.3 Check valve timing
    23
  • 1.4 Removing and installing chain tensioner
    24
  • 1.5 Renew timing chain for camshaft drive
    26
  • 2 Removing and installing sealing flanges and flywheel
    32
  • 2.1 Removing and installing sealing flanges and flywheel
    32
  • 2.2 Seal for crankshaft/timing case side
    33
  • 3 Removing and installing crankshaft
    35
  • 3.1 Removing and installing crankshaft
    35
  • 3.2 Crankshaft dimensions
    36
  • 4 Dismantling and assembling piston and conrod
    37
  • 4.1 Dismantling and assembling piston and conrod
    37
  • 4.2 Piston and cylinder clearance
    40
  • 4.3 Cylinder dimension
    40
  • Cylinder head, Valve gear
    41
  • 1 Servicing cylinder head
    41
  • 1.1 Servicing cylinder head
    41
  • 1.2 Removing and installing cylinder head
    45
  • 1.3 Removing and Fitting the Cylinder Head Cover
    49
  • 1.4 Checking the Compression Pressure
    51
  • 2 Servicing valve gear
    54
  • 2.1 Servicing valve gear
    54
  • 2.2 Reworking valve seats
    59
  • 2.3 Removing and installing camshafts
    60
  • 2.4 Checking hydraulic bucket tappets
    64
  • 2.5 Renewing valve stem seals
    65
  • Lubrication
    67
  • 1 Removing and installing parts of lubrication system
    67
  • 1.1 Removing and installing parts of lubrication system
    67
  • 1.2 Checking oil pressure and oil pressure switch
    70
  • Cooling system
    72
  • 1 Removing and Fitting Parts of the Cooling System
    72
  • 1.1 Removing and Fitting Parts of the Cooling System
    72
  • 1.2 Parts of the Cooling System on the Superstructure Side
    73
  • 1.3 Parts of the Cooling System on the Engine Side
    76
  • 1.4 Draining Off and Refilling Coolant
    78
  • 1.5 Removing and installing radiator
    80
  • 1.6 Removing and installing coolant pump
    81
  • Fuel supply system
    83
  • 1 Removing and Fitting Parts of the Fuel System
    83
  • 1.1 Removing and Fitting Parts of the Fuel System
    83
  • 1.2 Removing and Fitting Fuel Tank with Fittings
    84
  • 1.3 Safety Measures when Working on the Fuel Supply System
    86
  • 1.4 Rules Regarding Cleanliness
    87
  • 1.5 Removing and Fitting the Fuel Tank
    87
  • 1.6 Removing and Fitting the Fuel Supply Unit
    89
  • 1.7 Checking fuel pump
    90
  • 1.8 Removing and Fitting the Activated Carbon Container
    92
  • 1.9 Check throttle cable actuation
    92
  • Exhaust system
    94
  • 1 Removing and Fitting Parts of the Exhaust System
    94
  • 1.1 Removing and Fitting Parts of the Exhaust System
    94
  • 1.2 Removing and Fitting the Vacuum Unit and Exhaust Flap
    96
  • 1.3 Removing and Fitting the Valve for Exhaust Flap (N 220)
    96
Manufacturer's designation 4-Cylinder Injection Engine (4-Valve), Mechanics
Manufacturer Volkswagen
Suitable for LT 28-35 Fahrgest 300 / LT 28-35 Fahrgest. / LT 28-35 Kasten 2500 / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-46 Doppelkab 35 / LT 28-46 Fahrgest 355 / LT 28-46 Kasten 3550 / LT 35 Kombi 4025 / LT 35-46 Doppelkab 40 / LT 35-46 Fahrgest 402 / LT 35-46 Kasten 4025 (1996 - 2006)
Suitable car types 2D
Engine code AHL
Category Reparaturanleitung

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