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  • Examplepage for repair manual 3-Cyl. injection engine (1.0l, turbocharger)
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  • Examplepage for repair manual 3 3-Cyl. injection engine (1.0l, turbocharger)

3-Cyl. injection engine (1.0l, turbocharger)

For VW UP / VW Up [BR]

Original Volkswagen repair manual


32,19 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

41.160 KB

435 Sites

Detailed technical data

Immediately readable

This repair manual contains: Engine - remove and install, Power-drive unit supports, Cylinder block (pulley side), Crankshaft, Toothed belt drive, Oil filter/Oil pressure switch F1, Cooling system/coolant, Radiator/radiator fan, Fuel tank, Fuel pump (pre-supply pump) G6/Fuel gauge sensor G, Quick-release fastener with button, Activated charcoal filter system, Engine power electronic adjustment (electronic accelerator), Exhaust gas turbocharger, Air cleaner, Intake manifold and Lambda probe. Show more
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Repair manual VW UP / VW Up [BR] 3-Cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 \--- Change history ---
    1
  • 2 Safety instructions
    2
  • 2.1 Safety measures regarding work on the fuel supply
    2
  • 2.2 Safety measures in test drives using testing and measurement devices
    3
  • 2.3 Safety measures when working on the cooling system
    4
  • 2.4 Safety measures when working on the ignition system
    5
  • 3 Identification
    6
  • 3.1 Engine number/engine characteristics
    6
  • 4 Repair instructions
    8
  • 4.1 Cleanliness rules
    8
  • 4.2 General instructions
    8
  • 4.3 General repair instructions
    8
  • 4.4 Foreign bodies on the engine
    9
  • 4.5 Contact corrosion
    9
  • 4.6 Connection installation and fastening
    9
  • 4.7 Radiator and capacitor installation
    9
  • Removing and installing engine
    10
  • 1 Engine - remove and install
    10
  • 1.1 Engine - removal
    10
  • 1.2 Engine - separate gearbox
    24
  • 1.3 Engine in the gearbox and engine support - secure
    26
  • 1.4 Engine - installation
    28
  • 2 Power-drive unit supports
    31
  • 2.1 Power unit brackets - assembly overview
    31
  • 2.2 Power unit bracket (engine) - remove and install
    33
  • 2.3 Power unit bracket (gearbox) - remove and install
    34
  • 2.4 Pendulum support (torque limiter) - remove and install
    35
  • 2.5 Support the engine in assembly position
    36
  • 2.6 Support for power-unit - adjust
    44
  • 2.7 Additional notes and installation works in vehicles with air conditioning
    44
  • Crankshaft group
    46
  • 1 Cylinder block (pulley side)
    46
  • 1.1 Poly-V belt mechanism - assembly overview
    46
  • 1.2 Poly-V belt - remove and install
    48
  • 1.3 Poly-V belt tensioner - remove and install
    50
  • 1.4 Crankshaft pulley (vibration damper) - remove and install
    50
  • 1.5 Engine console - remove and install
    55
  • 1.6 Crankshaft seal (pulley side) - replace
    57
  • 2 Cylinder block (gearbox side)
    61
  • 2.1 Cylinder block (gearbox side) - assembly overview
    61
  • 2.2 Flywheel - remove and install
    63
  • 2.3 Crankshaft flange (flywheel side) - replace
    65
  • 3 Crankshaft
    78
  • 3.1 Crankshaft dimensions
    78
  • 3.2 Crankshaft axial clearance - check
    78
  • 4 Pistons and conrods
    80
  • 4.1 Pistons and conrods - assembly overview
    80
  • 4.2 Pistons - remove and install
    83
  • 4.3 Pistons, rings, and cylinders - check
    84
  • 4.4 Conrod and cap (new part) - separate
    87
  • 4.5 Conrod radial clearance - check
    87
  • 4.6 Oil spray jet and valve - remove and install
    88
  • Cylinder head, valve gear
    90
  • 1 Engine cylinder head
    90
  • 1.1 Engine cylinder head - assembly overview
    90
  • 1.2 Cylinder head cover with exhaust and inlet camshafts - assembly overview
    92
  • 1.3 Cylinder head - remove and install
    94
  • 1.4 Cylinder head cover with exhaust and inlet camshafts - remove and install
    100
  • 1.5 Cylinder compression - check
    105
  • 2 Toothed belt drive
    108
  • 2.1 Console, upper and lower cover of the toothed belt - assembly overview
    108
  • 2.2 Toothed belt - assembly overview
    108
  • 2.3 Toothed belt - remove and install
    110
  • 2.4 Valve timing - check
    114
  • 2.5 Camshaft toothed belt - remove
    127
  • 3 Camshaft mechanism
    143
  • 3.1 Camshaft mechanism - assembly overview
    143
  • 3.2 Crankshaft - check axial clearance
    145
  • 3.3 Crankshaft seal - replace
    146
  • 3.4 Camshaft regulators - remove and install
    153
  • 3.6 Valve stem sealant - replace
    155
  • 4 Inlet and exhaust valves
    165
  • 4.1 Valve guides - check
    165
  • 4.2 Valves - check
    166
  • 4.3 Valve dimensions
    166
  • Lubrication
    167
  • 1 Crankcase/oil pump
    167
  • 1.1 Crankcase/oil pump - assembly overview
    167
  • 1.2 Lower sump - remove and install
    170
  • 1.3 Upper crankcase - remove and install
    172
  • 1.4 Oil pump - remove and install
    176
  • 1.5 Engine oil
    178
  • 2 Engine oil cooler
    180
  • 2.1 Engine oil cooler - assembly overview
    180
  • 2.2 Engine oil cooler - remove and install
    180
  • 3 Engine crankcase ventilation
    182
  • 3.1 Engine crankcase ventilation - assembly overview
    182
  • 3.2 Crankcase ventilation device - remove and install
    183
  • 4 Oil filter/Oil pressure switch F1
    187
  • 4.1 Oil filter/Oil pressure switch F1 - assembly overview
    187
  • 4.2 Oil filter - remove and install
    187
  • 4.3 Oil pressure switch 0.3...0.6 bar F1 - remove and install
    188
  • 4.4 Oil pressure and Oil pressure switch F1 - check
    190
  • Cooling
    193
  • 1 Cooling system/coolant
    193
  • 1.1 Hose connection diagram for cooling system
    193
  • 1.2 Cooling system - check air-tightness
    194
  • 1.3 Coolant tank flap - check safety valve
    196
  • 1.4 Cooling system - drainage and replenishment
    197
  • 2 Water pump/coolant adjustment
    208
  • 2.1 Water pump/thermostatic valves - assembly overview
    208
  • 2.2 Air intake cooling pump V188 - assembly overview
    211
  • 2.3 Coolant temperature sensor - assembly overview
    211
  • 2.4 Air intake cooling pump V188 - remove and install
    212
  • 2.5 Water pump - remove and install
    214
  • 2.6 Thermostat valve - remove and install
    219
  • 2.7 Water pump toothed belt - remove and install
    225
  • 2.8 Water pump sprocket - remove and install
    228
  • 2.9 Coolant temperature sensor G62 - remove and install
    229
  • 2.10 Coolant temperature sensor on the radiator outlet G83 - remove and install
    230
  • 3 Cooling system pipes
    232
  • 3.1 Coolant system line - assembly overview
    232
  • 3.2 Cooling system line - remove and install
    232
  • 4 Radiator/radiator fan
    235
  • 4.1 Radiator/radiator fan - Assembly overview
    235
  • 4.2 Fan housing and radiator fan - Assembly overview
    237
  • 4.3 Radiator - remove and install
    238
  • 4.4 Intake air cooling circuit radiator - remove and install
    243
  • 4.5 Fan housing - remove and install
    246
  • 4.6 Radiator fan V7 - remove and install
    246
  • Fuel supply system
    248
  • 1 Fuel tank
    248
  • 1.1 Fuel tank - assembly overview
    248
  • 1.2 Fuel tank - remove and install
    251
  • 1.3 Fuel tank - drain
    256
  • 2 Fuel pump (pre-supply pump) G6/Fuel gauge sensor G
    265
  • 2.1 Fuel pump (pre-supply pump) G6 and Fuel gauge sensor G - assembly overview
    265
  • 2.2 Fuel pump (pre-supply pump) G6/Fuel gauge sensor G - remove and install
    267
  • 2.3 Fuel gauge sensor G - remove and install
    271
  • 3 Quick-release fastener with button
    274
  • 3.1 Quick-release fastener with button - disconnect
    274
  • 4 Fuel filter
    280
  • 4.1 Fuel filter - remove and install
    280
  • 5 Activated charcoal filter system
    282
  • 5.1 Activated charcoal filter system - operation
    282
  • 5.2 Activated charcoal filter system - assembly overview
    283
  • 5.3 Fuel tank ventilation system - check
    284
  • 5.4 Activated charcoal filter - remove and install
    292
  • 6 Engine power electronic adjustment (electronic accelerator)
    297
  • 6.1 Accelerator pedal module (electric throttle) - assembly overview
    297
  • 6.2 Accelerator pedal module (electric throttle) - remove and install
    297
  • 7 Fuel pump (pre-supply pump) G6
    300
  • 7.1 Fuel pump (pre-supply pump) G6 - check
    300
  • 7.2 Fuel pump control unit J538 - remove and install
    329
  • 8 Transmitters and sensors
    331
  • 8.1 Ethanol concentration sensor G708 - remove and install
    331
  • Turbocharging/supercharging
    333
  • 1 Exhaust gas turbocharger
    333
  • 1.1 Exhaust gas turbocharger - Assembly overview
    333
  • 1.2 Exhaust gas turbocharger - remove and install
    336
  • 1.3 Load pressure control V465 - remove and install
    340
  • 1.4 Turbocharger nozzle - remove and install
    342
  • 2 Supercharging air system
    345
  • 2.1 Supercharging air system - Assembly overview
    345
  • 2.2 Air duct - remove and install
    347
  • 2.3 Supercharging air intercooler - remove and install
    348
  • 2.4 Load pressure sensor GX26 - remove and install
    349
  • 2.5 Charge air system - check air-tightness
    350
  • Mixture preparation - injection
    353
  • 1 Injection system
    353
  • 1.1 Injection system - assembly overview
    353
  • 1.2 Fuel system - relieve pressure
    357
  • 2 Air cleaner
    359
  • 2.1 Air filter - assembly overview
    359
  • 2.2 Air filter - remove and install
    359
  • 3 Intake manifold
    363
  • 3.1 Intake manifold - assembly overview
    363
  • 3.2 Intake manifold - remove and install
    365
  • 3.3 Throttle butterfly valve control unit GX3 - remove and install
    369
  • 3.4 Throttle valve control unit GX3 - clean
    370
  • 4 Injection valves
    372
  • 4.1 Fuel rail with injection valves - assembly overview
    372
  • 4.2 Fuel distributor - removal and installation
    374
  • 4.3 Injection valves - remove and install
    375
  • 4.4 Injection valves - clean
    381
  • 5 Transmitters and sensors
    383
  • 5.1 Intake manifold sensor GX9 - remove and install
    383
  • 5.2 Fuel pressure sensor G247 - remove and install
    384
  • 5.3 Fuel pressure sensor G247 - check
    385
  • 6 High pressure pump
    388
  • 6.1 High pressure pump - assembly overview
    388
  • 6.2 High pressure pump - remove and install
    390
  • 6.3 High pressure line - remove and install
    392
  • 7 Lambda probe
    395
  • 7.1 Lambda probe - assembly overview
    395
  • 8 Engine control unit J623
    399
  • 8.1 Engine control unit J623 - assembly overview
    399
  • 8.2 Engine control unit J623 - remove and install
    399
  • 8.3 Engine control unit J623 support - remove and install
    401
  • Exhaust system
    403
  • 1 Silencer/exhaust pipes
    403
  • 1.1 Rear muffler with supports - assembly overview
    403
  • 1.2 Silencer/exhaust pipes - detach
    404
  • 1.3 Silencer - remove and install
    406
  • 1.4 Exhaust system - tension free alignment
    408
  • 1.5 Exhaust system - check air-tightness
    408
  • 1.6 Double clamp - installation position
    409
  • 2 Exhaust system
    411
  • 2.1 Front exhaust pipe with catalytic converter - assembly overview
    411
  • 2.2 Front exhaust pipe with catalytic converter - remove and install
    414
  • Ignition system
    418
  • 1 Ignition system
    418
  • 1.1 Ignition system - assembly overview
    418
  • 1.2 Spark plugs Q - technical data
    420
  • 1.3 Ignition coil with final power stage - remove and install
    420
  • 1.4 Knock sensor 1 G61 - remove and install
    423
  • 1.5 Hall Sensor G40 - remove and install
    424
  • 1.6 Engine speed sensor G28 - remove and install
    425
Manufacturer's designation 3-Cyl. injection engine (1.0l, turbocharger)
Manufacturer Volkswagen
Suitable for VW UP (Brasilien) (2014) / VW Up [BR] (2014 >)
Suitable car types 6A5, 6A6
Engine code DNBA
Category Reparaturanleitung

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