THE CAR REPAIR SHOP
0
Home » Manuals » 3-Cyl. injection engine (1.0 l, turbocharger)
  • Examplepage for repair manual 3-Cyl. injection engine (1.0 l, turbocharger)
  • Examplepage for repair manual 2 3-Cyl. injection engine (1.0 l, turbocharger)
  • Examplepage for repair manual 3 3-Cyl. injection engine (1.0 l, turbocharger)
  • Examplepage for repair manual 3-Cyl. injection engine (1.0 l, turbocharger)
  • Examplepage for repair manual 2 3-Cyl. injection engine (1.0 l, turbocharger)
  • Examplepage for repair manual 3 3-Cyl. injection engine (1.0 l, turbocharger)

3-Cyl. injection engine (1.0 l, turbocharger)

For Polo [BR] / Virtus [BR] / T-Cross [BR] / Nivus [BR]

Original Volkswagen repair manual


34,22 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

46.355 KB

471 Sites

Detailed technical data

Immediately readable

This repair manual contains: Engine - remove and install, Power-drive unit supports, Cylinder block (pulley side), Crankshaft, Toothed belt drive, Oil filter/Oil pressure switch F378, Cooling system/coolant, Radiator/Radiator fan, Fuel tank, Fuel supply unit/Fuel level sensor, Activated charcoal system, Accelerator activation, Exhaust gas turbocharger, Air filter, Intake manifold and Lambda probe. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual 3-Cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 \--- Change history ---
    1
  • 2 Safety instructions
    2
  • 2.1 Safety measures regarding work on the fuel supply
    2
  • 2.2 Safety measures in test drives using testing and measurement devices
    3
  • 2.3 Safety measures when working on the ignition system
    4
  • 2.4 Safety measures when working on the exhaust system
    4
  • 2.5 Safety measures when working on the cooling system
    4
  • 3 Identification
    6
  • 3.1 Engine number/engine characteristics
    6
  • 4 Repair instructions
    8
  • 4.1 Cleanliness rules
    8
  • 4.2 General instructions
    8
  • 4.3 General repair instructions
    9
  • 4.4 Foreign bodies on the engine
    9
  • 4.5 Contact corrosion
    9
  • 4.6 Connection installation and fastening
    10
  • 4.7 Radiator and capacitor installation
    10
  • 4.8 Check the vacuum system
    10
  • Removing and installing engine
    11
  • 1 Engine - remove and install
    11
  • 1.1 Engine - removal
    11
  • 1.2 Engine - separate gearbox
    24
  • 1.3 Engine - secure to engine and gearbox support
    29
  • 1.4 Engine - installation
    31
  • 1.5 Engine - remove and install, summarized instructions
    35
  • 2 Power-drive unit supports
    38
  • 2.1 Power unit brackets - assembly overview
    38
  • 2.2 Power unit bracket (engine side) - remove and install
    41
  • 2.3 Drive-train mounting (gearbox side) - remove and install
    42
  • 2.4 Pendulum support (torque limiter) - remove and install
    44
  • 2.5 Support the engine in assembly position
    46
  • 2.6 Drive train mountings - adjust
    55
  • 2.7 Drive train mounting adjustment - check
    57
  • Crankshaft group
    59
  • 1 Cylinder block (pulley side)
    59
  • 1.1 Poly-V belt mechanism - assembly overview
    59
  • 1.2 Poly-V belt - remove and install
    61
  • 1.3 Poly-V belt tensioner - remove and install
    63
  • 1.4 Crankshaft pulley (vibration damper) - remove and install
    63
  • 1.5 Engine console - remove and install
    67
  • 1.6 Crankshaft seal (pulley side) - replace
    72
  • 2 Cylinder block (gearbox side)
    75
  • 2.1 Cylinder block (gearbox side) - assembly overview
    75
  • 2.2 Flywheel - remove and install
    79
  • 2.3 Clutch Disk - removal and installation
    81
  • 2.4 Crankshaft flange (flywheel side) - replace
    83
  • 3 Crankshaft
    96
  • 3.1 Crankshaft - dimensions
    96
  • 4 Pistons and conrods - remove and install
    97
  • 4.1 Pistons and conrods - assembly overview
    97
  • 4.2 Pistons - remove and install
    100
  • 4.3 Pistons, rings, and cylinders - check
    101
  • 4.4 Conrod and cap (new part) - separate
    104
  • 4.5 Conrod radial clearance - check
    104
  • 4.6 Oil spray jet and valve - remove and install
    105
  • Cylinder head, valve gear
    107
  • 1 Engine cylinder head
    107
  • 1.1 Engine cylinder head - assembly overview
    107
  • 1.2 Cylinder head cover with exhaust and inlet camshafts - assembly overview
    109
  • 1.3 Cylinder head - remove and install
    112
  • 1.4 Cylinder head - remove and install, summarized instructions
    116
  • 1.5 Cylinder head cover with exhaust and inlet camshafts - remove and install
    118
  • 1.6 Cylinder compression - check
    124
  • 2 Toothed belt drive
    127
  • 2.1 Console, upper and lower cover of the toothed belt - assembly overview
    127
  • 2.2 Toothed belt - assembly overview
    127
  • 2.3 Toothed belt - remove and install
    129
  • 2.4 Valve timing - check
    133
  • 2.5 Camshaft toothed belt - remove
    139
  • 3 Camshaft mechanism
    155
  • 3.1 Camshaft mechanism - assembly overview
    155
  • 3.2 Crankshaft - check axial clearance
    157
  • 3.3 Camshaft gasket (pulley side) - replace
    158
  • 3.4 Inlet and exhaust camshaft regulators - remove and install
    166
  • 3.6 Valve stem sealant - replace
    177
  • 4 Inlet and exhaust valves
    190
  • 4.1 Valve guides - check
    190
  • 4.2 Valves - check
    191
  • 4.3 Valve dimensions
    191
  • Lubrication
    192
  • 1 Crankcase/oil pump
    192
  • 1.1 Crankcase/oil pump - assembly overview
    192
  • 1.2 Lower sump - remove and install
    197
  • 1.3 Upper crankcase - remove and install
    199
  • 1.4 Oil pump - remove and install
    203
  • 1.5 Engine oil
    205
  • 2 Engine oil cooler
    207
  • 2.1 Engine oil cooler - assembly overview
    207
  • 2.2 Engine oil cooler - remove and install
    207
  • 3 Engine crankcase ventilation
    209
  • 3.1 Engine crankcase ventilation - assembly overview
    209
  • 3.2 Crankcase ventilation device - remove and install
    210
  • 4 Oil filter/Oil pressure switch F378
    214
  • 4.1 Oil filter/Oil pressure switch F378 – assembly overview
    214
  • 4.2 Oil filter - remove and install
    214
  • 4.3 Oil pressure switch F378 – remove and install
    215
  • 4.4 Oil pressure and Oil pressure switch F378 – check
    217
  • Cooling
    220
  • 1 Cooling system/coolant
    220
  • 1.1 Hose connection diagram for cooling system
    220
  • 1.2 Cooling system - check air-tightness
    222
  • 1.3 Coolant tank flap - check safety valve
    225
  • 1.4 Cooling system - drainage and replenishment
    227
  • 2 Water pump/coolant adjustment
    236
  • 2.1 Water pump/thermostatic valves - assembly overview
    236
  • 2.2 Air intake cooling pump V188 - assembly overview
    239
  • 2.3 Coolant temperature sensor - assembly overview
    240
  • 2.4 Air intake cooling pump V188 - remove and install
    241
  • 2.5 Water pump - remove and install
    243
  • 2.6 Thermostats - remove and install
    248
  • 2.7 Water pump toothed belt - remove and install
    254
  • 2.8 Water pump sprocket - remove and install
    257
  • 2.9 Coolant temperature sensor G62 - remove and install
    258
  • 2.10 Coolant temperature sensor on the radiator outlet G83 - remove and install
    260
  • 3 Cooling system pipes
    262
  • 3.1 Coolant system line - assembly overview
    262
  • 3.2 Cooling system line - remove and install
    262
  • 4 Radiator/Radiator fan
    265
  • 4.1 Radiator - assembly overview
    265
  • 4.2 Fan cowl and radiator fan - assembly overview
    267
  • 4.3 Radiator - remove and install
    268
  • 4.4 Fan housing - remove and install
    270
  • 4.5 Radiator fan V7 - remove and install
    271
  • 4.6 Charge air cooling system radiator - remove and install
    272
  • Fuel supply system
    276
  • 1 Fuel tank
    276
  • 1.1 Fuel tank - assembly overview
    276
  • 1.2 Fuel tank - remove and install
    278
  • 1.3 Fuel tank - drain
    285
  • 2 Fuel supply unit/Fuel level sensor
    296
  • 2.1 Fuel pump (pre-supply pump) G6/Fuel gauge sensor G - assembly overview
    296
  • 2.2 Fuel pump (pre-supply pump) G6/Fuel gauge sensor G - remove and install
    298
  • 2.3 Fuel gauge sensor G - remove and install
    303
  • 2.4 Installation opening cover - remove and install
    304
  • 3 Plug-in connectors
    306
  • 3.1 Plug-in connectors - disconnect
    306
  • 4 Fuel filter
    312
  • 4.1 Fuel filter - remove and install
    312
  • 5 Activated charcoal system
    314
  • 5.1 Activated charcoal filter system - assembly overview
    314
  • 5.2 Activated charcoal filter - remove and install
    316
  • 5.3 Fuel tank ventilation - check
    317
  • 6 Accelerator activation
    324
  • 6.1 Accelerator pedal module - assembly overview
    324
  • 6.2 Accelerator pedal module GX2 - remove and install
    324
  • 7 Fuel system pressurisation pump G6
    326
  • 7.1 Fuel system pressurisation pump G6 - check
    326
  • 7.2 Fuel pump control unit J538 - remove and install
    346
  • 8 Fuel lines
    348
  • 8.1 Fuel lines - remove and install
    348
  • Turbocharging/supercharging
    353
  • 1 Exhaust gas turbocharger
    353
  • 1.1 Exhaust gas turbocharger - Assembly overview
    353
  • 1.2 Exhaust gas turbocharger - remove and install
    357
  • 1.3 Exhaust gas turbocharger - remove and install, summarized instructions
    362
  • 1.4 Load pressure control V465 - remove and install
    363
  • 1.5 Turbocharger nozzle - remove and install
    364
  • 2 Supercharging air system
    368
  • 2.1 Supercharging air system - Assembly overview
    368
  • 2.2 Air duct - remove and install
    371
  • 2.3 Supercharging air intercooler - remove and install
    372
  • 2.4 Load pressure sensor GX26 - remove and install
    373
  • 2.5 Charge air system - check air-tightness
    374
  • Mixture preparation - injection
    377
  • 1 Injection system
    377
  • 1.1 Injection system - assembly overview
    377
  • 1.2 Fuel system - relieve pressure
    383
  • 2 Air filter
    385
  • 2.1 Air filter - assembly overview
    385
  • 2.2 Air filter - remove and install
    387
  • 3 Intake manifold
    390
  • 3.1 Intake manifold - assembly overview
    390
  • 3.2 Intake manifold - remove and install
    392
  • 3.3 Throttle butterfly valve control unit GX3 - remove and install
    396
  • 3.4 Throttle valve control unit GX3 - clean
    397
  • 4 Injection valves
    399
  • 4.1 Fuel rail with injection valves - assembly overview
    399
  • 4.2 Fuel distributor - removal and installation
    401
  • 4.3 Injection valves - remove and install
    402
  • 4.4 Injectors - remove and install, summarized instructions
    409
  • 4.5 Injection valves - clean
    411
  • 5 Transmitters and sensors
    413
  • 5.1 Intake manifold sensor GX9 - remove and install
    413
  • 5.2 Fuel pressure sensor G247 - remove and install
    414
  • 5.3 Fuel pressure sensor G247 - check
    415
  • 5.4 Ethanol concentration sensor G708 - remove and install
    418
  • 6 High pressure pump
    420
  • 6.1 High pressure pump - assembly overview
    420
  • 6.2 High pressure pump - remove and install
    422
  • 6.3 High pressure line - remove and install
    424
  • 7 Lambda probe
    427
  • 7.1 Lambda probe - assembly overview
    427
  • 8 Engine control unit J623
    431
  • 8.1 Engine control unit J623 - remove and install
    431
  • Exhaust system
    433
  • 1 Silencer/exhaust pipes
    433
  • 1.1 Silencer - assembly overview
    433
  • 1.2 Silencer/exhaust pipes - detach
    434
  • 1.3 Centre silencer with rear silencer - remove and install
    436
  • 1.4 Centre silencer - remove and install
    440
  • 1.5 Rear silencer - remove and install
    442
  • 1.6 Exhaust system - tension free alignment
    443
  • 1.7 Exhaust system - check tightness
    443
  • 1.8 Pipe clamp installation position
    444
  • 2 Exhaust system
    445
  • 2.1 Emission control - assembly overview
    445
  • 2.2 Catalytic converter - remove and install
    448
  • Ignition system
    452
  • 1 Ignition system
    452
  • 1.1 Ignition system - assembly overview
    452
  • 1.2 Ignition coils with final power stage - assembly overview
    454
  • 1.3 Spark plugs Q - technical data
    455
  • 1.4 Ignition coil with final power stage - remove and install
    455
  • 1.5 Knock sensor 1 G61 - remove and install
    458
  • 1.6 Hall Sensor G40 - remove and install
    460
  • 1.7 Engine speed sensor G28 - remove and install
    461
Manufacturer's designation 3-Cyl. injection engine (1.0 l, turbocharger)
Manufacturer Volkswagen
Suitable for Polo [BR] (2018 >) / Virtus [BR] (2018 >) / T-Cross [BR] (2020 >) / Nivus [BR] (2020 >)
Suitable car types BZ1, BF1, CH1
Engine code DHSC
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

Electrical system

Examplepage for repair manual Electrical system

For Polo [BR] (2018 >) / Virtus [BR] (2018 >)

18,65 € Details

6 - Speed automatic gearbox 09G

Examplepage for repair manual 6 - Speed automatic gearbox 09G

For Polo [BR] (2018 >) / Virtus [BR] (2018 >)

9,43 € Details

Painting Manual

Examplepage for repair manual Painting Manual

For FOX (2004 - 2010) / Polo (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2003 - 2006) / Suran/Spacefox/SportV (2006 - 2007) / Gol Special (2001 - 2005) / Parati Plus (2006 - 2007) / Gol (2000 - 2006) / Polo Sedan (Brasil) (2007) / Parati (2000 - 2006) / Saveiro (2000 - 2006) / Gol (2006 - 2007) / Golf (Mexico) (2007 - 2008) / Golf (Brasil) (1999 - 2007) / Saveiros (2006 - 2007) / Quantum (2000 - 2002) / Polo (Brasil) (2007) / Gol V (2009) / Sedan (2009) / FOX (2010) / FOX (2010) / Polo Sedan (Brasilien) (2012) / Polo Sedan (2012) / Gol (2013) / Gol (2013) / Gol (2013 >) / Kombi / Kombi Furgao / Transporter T2 (2000 - 2007) / Quantum / Santana (2000 - 2006) / Saveiro (2014) / Saveiro (2014) / FOX (2014) / VW UP (Brasilien ) (2014 >) / VW UP (Brasilien) (2014) / FOX (BR) (2015 >) / Spacefox (Brasilien) (2015 >) / Golf Brasilien (2016 >) / GOL BR (2017) / Voyage BR (2017) / Saveiro Cab. Dupla [BR] (2017 >) / Polo [BR] (2018 >) / Virtus [BR] (2018 >) / Saveiro Cab. Sim. (2017 >) / Saveiro Cab. Est. (2017 >) / Golf [BR] (2018 >) / VW Up [BR] (2014 >) / Voyage [BR] (2019 >) / Gol [BR] (2019 >) / T-Cross [BR] (2020 >) / Nivus [BR] (2020 >)

30,01 € Details

Brake systems

Examplepage for repair manual Brake systems

For Polo [BR] (2018 >) / Virtus [BR] (2018 >)

11,82 € Details

Electrical system - General information

Examplepage for repair manual Electrical system - General information

For FOX (2004 - 2010) / Polo (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2003 - 2006) / Suran/Spacefox/SportV (2006 - 2007) / Gol Special (2001 - 2005) / Parati Plus (2006 - 2007) / Gol (2000 - 2006) / Polo Sedan (Brasil) (2007) / Parati (2000 - 2006) / Saveiro (2000 - 2006) / Gol (2006 - 2007) / Golf (Mexico) (2007 - 2008) / Golf (Brasil) (1999 - 2007) / Saveiros (2006 - 2007) / Polo (Brasil) (2007) / Gol V (2009) / Sedan (2009) / FOX (2010) / FOX (2010) / Polo Sedan (Brasilien) (2012) / Polo Sedan (2012) / Gol (2013) / Gol (2013) / Gol (2013 >) / Kombi / Kombi Furgao / Transporter T2 (2000 - 2007) / Quantum / Santana (2000 - 2006) / Saveiro (2014) / Saveiro (2014) / FOX (2014) / VW UP (Brasilien ) (2014 >) / VW UP (Brasilien) (2014) / FOX (BR) (2015 >) / Spacefox (Brasilien) (2015 >) / Golf Brasilien (2016 >) / GOL BR (2017) / Voyage BR (2017) / Saveiro Cab. Dupla [BR] (2017 >) / Polo [BR] (2018 >) / Virtus [BR] (2018 >) / Saveiro Cab. Sim. (2017 >) / Saveiro Cab. Est. (2017 >) / Golf [BR] (2018 >) / VW Up [BR] (2014 >) / Voyage [BR] (2019 >) / Gol [BR] (2019 >) / T-Cross [BR] (2020 >) / Nivus [BR] (2020 >)

14,14 € Details

Wheels and Tyres - Specifications

No image available

For Polo [BR] (2018 >) / Virtus [BR] (2018 >)

4,36 € Details

Wheels and Tyres - General information

Examplepage for repair manual Wheels and Tyres - General information

For FOX (2004 - 2010) / Polo (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2003 - 2006) / Suran/Spacefox/SportV (2006 - 2007) / Gol Special (2001 - 2005) / Parati Plus (2006 - 2007) / Gol (2000 - 2006) / Polo Sedan (Brasil) (2007) / Parati (2000 - 2006) / Saveiro (2000 - 2006) / Gol (2006 - 2007) / Golf (Mexico) (2007 - 2008) / Golf (Brasil) (1999 - 2007) / Saveiros (2006 - 2007) / Polo (Brasil) (2007) / Gol V (2009) / Sedan (2009) / FOX (2010) / FOX (2010) / Polo Sedan (Brasilien) (2012) / Polo Sedan (2012) / Gol (2013) / Gol (2013) / Gol (2013 >) / Kombi / Kombi Furgao / Transporter T2 (2000 - 2007) / Saveiro (2014) / Saveiro (2014) / FOX (2014) / VW UP (Brasilien ) (2014 >) / VW UP (Brasilien) (2014) / Saveiro Cab. Dupla (2015 >) / FOX (BR) (2015 >) / Spacefox (Brasilien) (2015 >) / Golf Brasilien (2016 >) / GOL BR (2017) / Voyage BR (2017) / Saveiro Cab. Dupla [BR] (2017 >) / Polo [BR] (2018 >) / Virtus [BR] (2018 >) / Saveiro Cab. Sim. (2017 >) / Saveiro Cab. Est. (2017 >) / Golf [BR] (2018 >) / VW Up [BR] (2014 >) / T-Cross [BR] (2020 >) / Nivus [BR] (2020 >)

6,06 € Details

4-Cyl. injection engine (1.4 l)

Examplepage for repair manual 4-Cyl. injection engine (1.4 l)

For Polo [BR] (2018 >) / Virtus [BR] (2018 >) / T-Cross [BR] (2020 >)

32,48 € Details

4-Cyl. injection engine (1.6 l)

Examplepage for repair manual 4-Cyl. injection engine (1.6 l)

For Polo [BR] (2018 >) / Virtus [BR] (2018 >) / T-Cross [BR] (2020 >) / Nivus [BR] (2020 >)

30,85 € Details

Maintenance

Examplepage for repair manual Maintenance

For Polo [BR] (2018 >) / Virtus [BR] (2018 >)

13,41 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 06B133783BH Schlauch

06B133783BH

Schlauch

12,73 €

Details
car part N90851401 Dichtring

N90851401

Dichtring

3,15 €

Details
car part 036253041BM Fangblech

036253041BM

Fangblech

43,93 €

Details
car part N10624701 Schraube

N10624701

Schraube

2,60 €

Details
car part 045971782A Gluehverbi

045971782A

Gluehverbi

51,59 €

Details

4-Zyl. Einspritzmotor

Examplepage for repair manual 4-Zyl. Einspritzmotor

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

21,00 € Details

Automatisches Getriebe 01M

Examplepage for repair manual Automatisches Getriebe 01M

For Bora / Bora Variant / Golf / Golf Variant (1998 - 2006)

20,15 € Details

Ratgeber Räder, Reifen

Examplepage for repair manual Ratgeber Räder, Reifen

For Touran (2016 > )

5,52 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts