2.3/2.6 Ltr. Fuel Injection Engine, Mechanics

Chapter overview

• Technical data
  1
• 1 Technical Data
  1
• 1.1 Technical Data
  1
• 1.2 Engine Number
  1
• 1.3 Engine Specifications
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Instructions for removal
  3
• 1.3 Removing
  3
• 1.4 Mounting engine on repair stand
  8
• 1.5 Installing
  8
• 1.6 Align engine and gearbox
  9
• 1.7 Adjusting alternator V-belt tension
  9
• 1.8 Air conditioner only
  10
• 1.9 Power assisted steering only
  10
• 1.10 Tightening torques
  10
• Crankshaft group
  12
• 1 Dismantling and assembling crankshaft and flywheel
  12
• 1.1 Dismantling and assembling crankshaft and flywheel
  12
• 1.2 Measuring crankshaft radial clearance
  17
• 1.3 Crankshaft identification
  18
• 1.4 Crankshaft sizes
  18
• 2 Dismantling and assembling pistons and conrods
  19
• 2.1 Dismantling and assembling pistons and conrods
  19
• 2.2 Measuring conrod radial clearance
  27
• 2.3 Piston and Cylinder sizes
  28
• Cylinder head, Valve gear
  29
• 1 Removing and installing toothed belt
  29
• 1.1 Removing and installing toothed belt
  29
• 1.2 Installing toothed belt
  31
• 2 Removing and installing cylinder head
  33
• 2.1 Removing and installing cylinder head
  33
• 2.2 Installing cylinder head
  35
• 2.3 Checking compression pressure
  37
• 3 Dismantling and assembling valve gear
  38
• 3.1 Dismantling and assembling valve gear
  38
• 3.2 Removing and installing camshaft oil seal
  42
• 3.3 Measuring valve guide wear
  46
• 3.4 Checking hydraulic bucket tappets
  47
• 3.5 Reworking valve seats
  47
• 3.6 Renewing valve stem seal
  50
• 3.7 Removing and installing exhaust manifold
  50
• Lubrication
  51
• 1 Removing and installing parts of lubrication system
  51
• 1.1 Removing and installing parts of lubrication system
  51
• 1.2 Removing and installing oil pump
  55
• 1.3 Oil spray jets
  56
• 1.4 Oil cooler fitment
  57
• 1.5 Checking oil pressure switch and oil pressure
  57
• 2 Dipstick and oil filler pipe
  59
• 2.1 Dipstick and oil filler pipe
  59
• 2.2 Engine oil specifications
  62
• Cooling system
  63
• 1 Removing and installing parts of the cooling system
  63
• 1.1 Removing and installing parts of the cooling system
  63
• 1.2 Removing and installing parts of the radiator
  64
• 1.3 Removing and installing parts of cooling system engine side
  67
• 1.4 Removing and installing expansion tank and top-up reservoir
  69
• 1.5 Routing of coolant and heater hoses
  71
• 1.6 Filling cooling system
  72
• Fuel supply system
  75
• 1 Removing and installing parts of the fuel system
  75
• 1.1 Removing and installing parts of the fuel system
  75
• 1.2 Safety precautions when working on fuel tank
  77
• 1.3 Rules for cleanliness when working on fuel system
  77
• 1.4 Removing and installing fuel gauge sender
  77
• 1.5 Removing the fuel tank
  78
• 1.6 Checking fuel system for leaks
  79
• 1.7 Checking electric fuel pump
  80
• 1.8 Checking electric fuel pump delivery rate
  80
• 1.9 Checking electric fuel pump relay
  81
• 1.10 Accelerator cable adjustment
  82
• Exhaust system
  85
• 1 Removing and installing parts of exhaust system
  85
• 1.1 Removing and installing parts of exhaust system
  85