General body repairs, interior

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with start/stop system
  1
• 1.3 Safety measures when working with pyrotechnic components
  2
• 1.5 Additional safety regulations for side airbag
  4
• 1.6 Safety regulations for crash sensors (pressure sensors) for front side airbags
  5
• 1.10 Checking airbag securing parts after an accident
  8
• 1.11 Accident without airbag triggering
  8
• 1.12 Checking seat belts
  8
• 1.13 Check belt webbing
  9
• 1.14 Checking inertia reel (locking mechanism)
  10
• 1.15 Visually checking belt buckle
  11
• 1.16 Check operation of belt buckle
  11
• 1.17 Checking belt relays, and buckle tongues
  11
• 1.18 Checking securing parts and anchorage points after an accident
  11
• 1.20 Checking child seat anchors after an accident
  12
• 1.21 Safety instructions for automatic anti-dazzle interior mirror
  13
• 1.22 Safety instructions for roll bar
  13
• 2 Repair notes
  14
• 2.1 Contact corrosion
  14
• 2.2 Routing and attachment of lines
  14
• Interior equipment
  15
• 1 Compartments/covers
  15
• 1.1 Overview of fitting locations - storage compartments/covers
  15
• 1.2 Assembly overview - driver side dash panel cover
  16
• 1.3 Assembly overview - steering column trim
  17
• 1.4 Assembly overview - glove compartment
  18
• 1.5 Removing and installing dash panel cover on driver side
  19
• 1.6 Removing and installing upper steering column trim
  21
• 1.7 Removing and installing lower steering column trim
  22
• 1.8 Removing and installing footwell cover on front passenger side
  23
• 1.9 Removing and installing glove compartment opener
  24
• 1.10 Removing and installing lock cylinder for glove box opening mechanism
  26
• 1.11 Removing and installing glove compartment
  27
• 1.12 Removing and installing glove compartment cover
  29
• 1.13 Service position for glove compartment cover
  29
• 1.14 Removing and installing restrictor for glove compartment cover
  31
• 2 Equipment
  32
• 2.1 Assembly overview - sun visors
  32
• 2.2 Removing and installing sun visor
  32
• 2.3 Removing and installing sun visor centre mount
  33
• 3 Centre console
  35
• 3.1 Assembly overview - centre console
  35
• 3.2 Removing and installing rear centre console trim
  39
• 3.3 Removing and installing centre console cover
  40
• 3.4 Removing and installing centre console insert
  41
• 3.5 Removing and installing centre console front storage compartment
  42
• 3.6 Removing and installing centre console
  43
• 3.7 Removing and installing centre console bracket
  46
• 4 Front centre armrest
  49
• 4.1 Assembly overview - front centre armrest
  49
• 4.2 Removing and installing front centre armrest
  49
• 5 On inside
  51
• 5.1 Assembly overview - interior mirror
  51
• 5.2 Removing and installing interior mirror
  51
• Passenger protection
  55
• 1 Seat belts
  55
• 1.1 Overview of fitting locations - seat belts and anchorage points
  55
• 1.2 Assembly overview - front three-point seat belt
  57
• 1.3 Assembly overview - rear outer three-point seat belt
  59
• 1.4 Assembly overview - front belt buckle
  60
• 1.5 Assembly overview - rear belt buckle
  61
• 1.6 Removing and installing front three-point seat belt
  62
• 1.7 Removing and installing rear three-point seat belt
  65
• 1.8 Removing and installing front belt guide
  68
• 1.9 Removing and installing rear belt guide
  68
• 1.10 Removing and installing front belt end fitting
  69
• 1.11 Removing and installing rear outer belt end fitting
  71
• 1.12 Removing and installing front belt buckle
  72
• 1.13 Removing and installing rear belt buckle
  73
• 2 Child seat anchors
  75
• 2.1 Assembly overview - front child seat anchors
  75
• 2.2 Assembly overview - rear child seat anchors
  75
• 2.3 Removing and installing front child seat anchors
  76
• 2.4 Removing and installing rear child seat anchors
  78
• 3 Airbag system
  81
• 3.1 Overview of fitting locations - airbag system
  81
• 4 Airbag control unit
  84
• 4.1 Assembly overview - airbag control unit
  84
• 4.2 Removing and installing airbag control unit J234
  84
• 5 Driver's airbag
  87
• 5.1 Assembly overview - driver side airbag
  87
• 5.2 Removing and installing airbag unit with igniter
  87
• 5.3 Renewing connector on airbag
  91
• 6 Front passenger side airbag
  93
• 6.1 Assembly overview - front passenger side airbag
  93
• 6.2 Removing and installing front passenger side airbag unit with igniter
  93
• 7 Side airbags
  98
• 7.1 Assembly overview – front side airbag
  98
• 7.2 Removing and installing front side airbag with igniter
  98
• 8 Airbag crash sensors
  101
• 8.1 Overview of fitting locations - airbag crash sensors
  101
• 8.2 Removing and installing crash sensor for front airbag G190
  101
• 8.3 Removing and installing side airbag crash sensors on driver side G179/G180
  104
• 8.4 Removing and installing rear side airbag crash sensor, driver side G256
  107
• 9 Seat belt verification
  110
• 9.1 Removing and installing Seat occupied sensor, front passenger side G128
  110
• 10 Roll-over bar
  112
• 10.1 Assembly overview - roll-over bar
  112
• 10.2 Removing and installing roll-over bar
  112
• 10.3 Retracting roll bar back from extended position
  115
• Trim, insulation
  116
• 1 Front door trims
  116
• 1.1 Assembly overview - front door trim
  116
• 1.2 Removing and installing front door trim
  118
• 1.3 Removing and installing button trim
  122
• 1.4 Removing and installing trim
  123
• 2 Dash panel
  126
• 2.1 Assembly overview - dash panel
  126
• 2.2 Removing and installing dash panel end cover
  128
• 2.3 Removing and installing dash panel vents
  129
• 2.4 Removing and installing side defroster vent
  130
• 2.5 Removing and installing dash panel trim
  131
• 2.6 Removing and installing dash panel insert trim
  135
• 2.7 Removing and installing retaining frame for dash panel insert
  136
• 2.8 Removing and installing dash panel
  137
• 3 Central tube for dash panel
  147
• 3.1 Assembly overview - central tube for dash panel
  147
• 3.2 Removing and installing crash bar
  147
• 3.3 Removing and installing central tube for dash panel
  148
• 4 Interior trims
  156
• 4.1 Overview of fitting locations - interior trims
  156
• 4.2 Assembly overview - sill panel moulding
  157
• 4.3 Assembly overview - A-pillar trim
  158
• 4.4 Assembly overview – trim for windscreen frame
  160
• 4.5 Assembly overview - side trim
  161
• 4.6 Assembly overview – back panel upper trim
  162
• 4.7 Assembly overview – back panel front trim
  163
• 4.8 Assembly overview – foot rest and floor covering
  164
• 4.9 Assembly overview – mirror cover
  166
• 4.10 Removing and installing sill panel moulding
  167
• 4.11 Removing and installing A-pillar trim
  169
• 4.12 Removing and installing trim for windscreen frame
  173
• 4.13 Removing and installing upper roof cross member trim
  175
• 4.14 Removing and installing side trim
  176
• 4.15 Removing and installing back panel upper trim
  178
• 4.16 Removing and installing back panel front trim
  180
• 4.17 Removing and installing foot rest
  181
• 4.18 Removing and installing floor covering
  182
• 4.19 Removing and installing mirror cover
  183
• 5 Luggage compartment trims
  185
• 5.1 Overview of fitting locations - luggage compartment trims
  185
• 5.2 Assembly overview - lower rear lid trim
  185
• 5.3 Assembly overview - luggage compartment side trim
  186
• 5.4 Assembly overview - luggage compartment floor
  187
• 5.5 Removing and installing lower rear lid trim
  188
• 5.6 Removing and installing lock carrier trim
  190
• 5.7 Removing and installing luggage compartment side trim
  191
• 5.8 Removing and installing luggage compartment front trim
  192
• 5.9 Removing and installing back panel side trim
  193
• 5.10 Removing and installing rear luggage compartment floor handle
  194
• 5.11 Removing and installing rear lid lock
  195
• 5.12 Removing and installing lining for spare wheel well
  196
• 6 Convertible roof compartment
  197
• 6.1 Assembly overview – convertible roof compartment
  197
• 6.2 Removing and installing centre convertible roof compartment
  197
• 6.3 Removing and installing front convertible roof compartment trim
  199
• 6.4 Repairing convertible roof compartment
  200
• Seat frames
  206
• 1 Overview of seat variants
  206
• 1.1 Overview of fitting locations - seat variants
  206
• 1.2 Mounting front seat on seat repair stand
  206
• 2 Front seats
  208
• 2.1 Assembly overview - front seat
  208
• 2.2 Assembly overview – front backrest
  210
• 2.3 Assembly overview - backrest release mechanism and entry assistance
  211
• 2.4 Assembly overview - seat pan
  212
• 2.5 Assembly overview - seat height adjustment
  214
• 2.6 Removing and installing front seat
  214
• 2.7 Connecting and disconnecting airbag adapter
  219
• 2.8 Removing and installing seat trim
  220
• 2.9 Removing and installing bracket for seat trim
  222
• 2.10 Removing and installing seat height adjustment unit
  223
• 2.11 Removing and installing seat longitudinal adjustment handle
  225
• 2.12 Removing and installing backrest adjustment unit
  226
• 2.13 Removing and installing front backrest
  227
• 2.14 Removing and installing lumbar support adjustment motor VX2
  229
• 2.15 Removing and installing trim for backrest release mechanism
  232
• 2.16 Removing and installing backrest release mechanism
  233
• 2.17 Removing and installing slider
  244
• 2.18 Removing and installing head restraint
  245
• 2.19 Removing and installing head restraint guide
  246
• 2.20 Removing and installing lumbar support adjustment switch E176/E177
  248
• 2.21 Removing and installing seat longitudinal adjustment
  248
• 2.22 Removing and installing seat functions control unit
  251
• 2.23 Removing and installing service wallet holder
  252
• 3 Rear seats
  253
• 3.1 Assembly overview - bench seat/individual seats
  253
• 3.2 Assembly overview - rear seat backrest
  253
• 3.3 Assembly overview - head restraint and head restraint guide
  255
• 3.4 Assembly overview - locking mechanism
  255
• 3.5 Removing and installing bench seat/individual seats
  256
• 3.6 Removing and installing rear seat backrest
  258
• 3.7 Removing and installing locking mechanism for rear seat backrest
  261
• 3.8 Removing and installing head restraint
  265
• 3.9 Removing and installing head restraint guide
  266
• Seat - padding, covers
  267
• 1 Front seat covers and padding
  267
• 1.1 Assembly overview - cover and padding for seat pan
  267
• 1.2 Assembly overview - cover and padding for backrest
  268
• 1.3 Assembly overview - seat heating element
  269
• 1.4 Assembly overview - backrest heater element
  270
• 1.5 Removing and installing cover and padding for seat pan
  271
• 1.6 Separating cover and padding on seat pan
  273
• 1.7 Removing and installing backrest cover and backrest padding
  275
• 1.8 Separating cover and padding on backrest
  278
• 1.9 Removing and installing seat heating element ZX11/ZX13
  280
• 1.10 Removing and installing backrest heating element Z116/Z117
  282
• 2 Rear seat covers and padding
  284
• 2.1 Assembly overview - cover and padding for bench seat
  284
• 2.2 Assembly overview - cover and padding, rear seat backrest
  284
• 2.3 Removing and installing bench seat cover and padding
  285
• 2.4 Removing and installing cover and padding, rear seat backrest
  286
• 2.5 Separating cover and padding, bench seat
  287
• 2.6 Separating cover and padding, rear seat backrest
  288