General body repairs, exterior

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with start/stop system
  1
• 1.3 Safety precautions when working on the cooling system
  1
• 2 Repair notes
  2
• 2.1 Routing and attachment of lines
  2
• 2.2 Contact corrosion
  2
• 2.3 Bonding surfaces for self-adhesive components
  2
• 2.4 Secured threaded connections
  2
• Body - front
  3
• 1 Lock carrier
  3
• 1.1 Assembly overview – lock carrier
  3
• 1.2 Removing and installing lock carrier
  4
• 1.3 Moving to and back from service position
  6
• 2 Wings
  11
• 2.1 Assembly overview - wing
  11
• 2.2 Removing and installing wing
  11
• 3 Plenum chamber bulkhead
  17
• 3.1 Assembly overview - plenum chamber bulkhead
  17
• 3.2 Assembly overview - plenum chamber cover
  17
• 3.3 Removing and installing bulkhead
  18
• 3.4 Removing and installing plenum chamber cover
  20
• Body - rear
  27
• 1 Installation parts in side panel
  27
• 1.1 Assembly overview - window regulator
  27
• 1.2 Assembly overview - window channels and window slot (aperture) seals
  27
• 1.3 Removing and installing window regulator motor
  28
• 1.4 Removing and installing window regulator
  30
• 1.5 Removing and installing inner cover
  33
• 1.6 Removing and installing window slot outer seal
  35
• 1.7 Removing and installing window slot inner seal
  37
• Bonnet, rear lid
  40
• 1 Bonnet
  40
• 1.1 Assembly overview - bonnet
  40
• 1.2 Assembly overview - Bowden cable
  41
• 1.3 Removing and installing bonnet
  42
• 1.4 Adjusting bonnet
  44
• 1.5 Removing and installing rear lid lock
  51
• 1.6 Removing and installing bonnet release lever
  58
• 1.7 Removing and installing striker pin
  61
• 1.8 Removing and installing hinges
  63
• 1.9 Removing and installing insulation
  65
• 1.10 Removing and installing support rod
  67
• 1.11 Removing and installing Bowden cable
  69
• 2 Tailgate
  77
• 2.1 Assembly overview - rear lid
  77
• 2.2 Removing and installing rear lid
  78
• 2.3 Adjusting rear lid
  80
• 2.4 Removing and installing rear lid lock
  85
• 2.5 Removing and installing operating mechanism
  87
• 2.6 Removing and installing hinges
  92
• 2.7 Removing and installing striker pin
  94
• 2.8 Removing and installing rear lid seal
  95
• 2.9 Removing and installing gas strut
  96
• 2.10 Releasing gas from gas strut
  97
• 3 Tank flap unit
  99
• 3.1 Assembly overview - tank flap unit
  99
• 3.2 Removing and installing tank flap unit
  99
• 3.3 Removing and installing fuel tank flap
  103
• Front doors, door components, central locking
  105
• 1 Door
  105
• 1.1 Assembly overview - door
  105
• 1.2 Removing and installing inner door seal
  108
• 1.3 Removing and installing outer door seal
  110
• 1.4 Removing and installing door
  111
• 1.5 Adjusting door
  114
• 1.6 Adjusting striker pin
  117
• 1.7 Removing and installing door arrester
  119
• 2 Door components
  122
• 2.1 Assembly overview - door components
  122
• 2.2 Assembly overview - window regulator
  124
• 2.3 Assembly overview - door handle and door lock
  124
• 2.4 Removing and installing window regulator motor
  126
• 2.5 Removing and installing window regulator
  128
• 2.6 Removing and installing inner door cover
  131
• 2.7 Removing and installing striker pin
  133
• 2.8 Removing and installing cap on door handle
  135
• 2.9 Removing and installing lock cylinder
  141
• 2.10 Removing and installing door handle
  144
• 2.11 Removing and installing mounting bracket
  148
• 2.12 Removing and installing door lock
  150
• 2.13 Removing and installing window channel
  155
• 2.14 Removing and installing window slot outer seal
  156
• 2.15 Removing and installing window slot inner seal
  158
• 3 Central locking
  160
• 3.1 Overview of fitting locations - central locking
  160
• 3.3 Removing and installing tank filler flap locking motor V155
  163
• 3.4 Removing and installing ignition key battery
  164
• Convertible roof, hardtop, canopy
  165
• 1 Convertible top
  165
• 1.1 Assembly overview - convertible top
  165
• 1.2 Component designation - convertible roof frame
  166
• 1.3 Assembly overview - convertible top latch
  167
• 1.4 Removing and installing convertible top
  168
• 1.5 Adjusting top
  175
• 1.6 Removing and installing convertible top latch
  175
• 1.7 Removing and installing stop for locking bracket
  177
• 1.8 Removing and installing locking mechanism
  178
• 1.9 Removing and installing striker pin
  179
• 1.10 Removing and installing convertible roof rest
  180
• 1.11 Removing and installing convertible roof rest stop buffer
  181
• 2 Convertible roof cover
  183
• 2.1 Assembly overview - convertible roof cover
  183
• 2.2 Removing and installing convertible top cover
  183
• 2.3 Removing and installing convertible roof headliner
  207
• 2.4 Removing and installing tensioning bar
  217
• 2.5 Removing and installing tensioning belt with bracket
  219
• 2.6 Adjusting tensioning belt
  220
• 2.7 Repairing tensioning cords
  221
• 3 Attachments
  223
• 3.1 Assembly overview - convertible roof seals
  223
• 3.2 Assembly overview - convertible roof trim
  225
• 3.3 Assembly overview - windscreen frame seal
  225
• 3.4 Assembly overview – water drain
  226
• 3.5 Removing and installing convertible roof seals
  227
• 3.6 Removing and installing windscreen frame seal
  229
• 3.7 Removing and installing convertible roof trim
  231
• 3.8 Removing and installing front bow trim
  232
• 3.9 Removing and installing retaining strips
  234
• 3.10 Removing and installing splash guard
  236
• 3.11 Removing and installing water drip tray
  237
• 4 Hydraulic system
  240
• 4.1 Assembly overview - hydraulic system
  240
• 4.2 Assembly overview - hydraulic pump
  240
• 4.3 Safety information
  241
• 4.4 Rules for cleanliness
  241
• 4.5 Filling and bleeding the hydraulic system
  242
• 4.6 Removing and installing the hydraulic cylinder
  244
• 4.7 Removing and installing hydraulic pump
  247
• 4.8 Removing and installing pump motor
  251
• 4.9 Removing and installing oil reservoir
  252
• 5 Electrical and electronic components
  255
• 5.1 Overview of fitting locations - electrical and electronic components
  255
• 5.5 Removing and installing convertible roof actuation control unit J256
  259
• Bumpers
  261
• 1 Bumper, front
  261
• 1.1 Assembly overview - bumper cover
  261
• 1.2 Assembly overview - impact bar
  265
• 1.3 Removing and installing bumper cover
  267
• 1.4 Removing and installing add-on parts, R-Line
  270
• 1.5 Repairing bumper cover
  279
• 2 Bumper, rear
  289
• 2.1 Assembly overview - bumper cover
  289
• 2.2 Assembly overview - impact bar
  292
• 2.3 Removing and installing bumper cover
  293
• 2.4 Removing and installing impact bar
  296
• 2.5 Removing and installing add-on parts, R-Line
  298
• 2.6 Repairing bumper cover
  303
• Glazing
  312
• 1 Repair notes
  312
• 1.1 Minimum curing periods for bonded windows
  312
• 1.2 Window repair
  312
• 1.3 Installation instructions for bonded windows
  313
• 1.4 Preparing old undamaged windows for fitting
  314
• 1.5 Preparing new windows for installing
  315
• 1.6 Preparing body flange for fitting
  317
• 1.7 Cleaning off excess adhesive
  318
• 2 Windscreen
  319
• 2.1 Assembly overview - windscreen
  319
• 2.2 Removing and installing windscreen
  320
• 3 Side window
  328
• 3.1 Assembly overview - rear side windows
  328
• 3.2 Removing and installing rear side window
  329
• 3.3 Adjusting side window
  334
• 3.4 Removing and installing seal
  338
• 4 Door windows
  340
• 4.1 Assembly overview - front door window
  340
• 4.2 Removing and installing front door window
  340
• 4.3 Adjusting front door window
  344
• Exterior equipment
  349
• 1 Radiator grille and front trim
  349
• 1.1 Assembly overview – radiator grille
  349
• 1.2 Removing and installing radiator grille
  349
• 2 Spoiler
  352
• 2.1 Assembly overview - spoiler
  352
• 2.2 Removing and installing spoiler
  352
• 3 Mouldings, trims, extensions
  356
• 3.1 Assembly overview - trim strips
  356
• 3.2 Assembly overview - wheel arch covers
  356
• 3.3 Assembly overview - wheel arch covers, R-Line
  357
• 3.4 Assembly overview - side member trim
  358
• 3.5 Removing and installing cover
  359
• 3.6 Removing and installing trim strip
  366
• 3.7 Removing and installing entry moulding
  367
• 3.8 Removing and installing wheel arch covers
  370
• 3.9 Removing and installing side member trim
  379
• 4 Noise insulation
  382
• 4.1 Assembly overview - noise insulation
  382
• 5 Underbody cladding
  384
• 5.1 Overview of fitting locations - underbody cladding
  384
• 5.2 Assembly overview - bracing on underbody
  385
• 5.3 Removing and installing underbody cladding
  387
• 5.4 Removing and installing tunnel cross-piece
  394
• 6 Exterior mirror
  396
• 6.1 Assembly overview - exterior mirror
  396
• 6.2 Removing and installing exterior mirror
  397
• 6.3 Removing and installing mirror glass
  400
• 6.4 Removing and installing mirror adjustment unit
  402
• 6.5 Removing and installing mirror cover
  404
• 6.6 Removing and installing mirror frame
  406
• 6.7 Removing and installing turn signal
  407
• 6.8 Removing and installing entry light in exterior mirror
  409
• 7 Wheel housing liner
  411
• 7.1 Assembly overview - front wheel housing liner
  411
• 7.2 Assembly overview - rear wheel housing liner
  412
• 7.3 Removing and installing front wheel housing liner
  412
• 7.4 Removing and installing rear wheel housing liner
  414
• 8 Lettering and emblems
  416
• 8.1 Removing and installing bonded lettering
  416
• 8.2 Dimensions - lettering and badges
  417
• 8.3 Removing and installing badges at front
  419
• 8.4 Renewing lettering and badges at rear
  421
• 9 Towing bracket
  423
• 9.1 Assembly overview - towing bracket
  423
• 9.2 Removing and installing towing bracket
  423
• 10 Heat shields
  426
• 10.1 Overview of fitting locations - heat shields
  426
• 10.2 Removing and installing underbody heat shield
  427