Brake systems

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Brake PR number correspondence
  1
• 1.2 Brake technical data
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• Anti-lock Braking System (ABS)
  3
• 1 Information on repair works on the ABS
  3
• 3 General information on the Bosch 5.7 antilock braking system (ABS)
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• 4 General information on the Bosch 8.0 antilock braking system (ABS)
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• 5 General information on the Bosch 8.2 antilock braking system (ABS)
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• 6 Electrical/electronic components and installing locations
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• 6.1 ABS Bosch 5.7
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• 6.2 ABS Bosch 8.0 (ABS/ESP)
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• 6.3 ABS Bosch 8.2
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• 7.1 Hydraulic unit connections
  15
• 7.2 Control unit and hydraulic unit - remove and install
  15
• 7.3 ABS control unit J104 from the ABS hydraulic unit N55 - Remove and install
  19
• 7.4 Brake pressure Sensor 1 G201 - remove and install
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• 8.1 Hydraulic unit connections
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• 8.2 ABS control unit J104 on the ABS hydraulic unit N55 - remove and install
  25
• 9 Fault indication via control lamps
  34
• 9.1 Control lamps
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• 10 ABS system components on the front and rear axles - remove and install
  36
• 10.1 ABS system components on the front axle - remove and install
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• 10.2 Bosch 5.7 front speed sensor cables - remove and install
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• 10.3 Bosch 8.0 / 8.2 front speed sensor cables - remove and install
  40
• 11 ESP system components - remove and install
  45
• 11.2 Steering angle sensor G85 - remove and install
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• Brakes - Mechanical system
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• 1 Front wheel brake - repair
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• 1.1 Front wheel brake (FS ll) - assembly overview
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• 1.2 Brake pads (FS II) - remove and install
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• 1.3 Brake caliper (FS II) - remove and install
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• 1.4 Front wheel brake (FS ll) - Assembly overview
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• 1.5 Brake pads (FS III) - remove and install
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• 1.6 Brake caliper (FS III) - remove and install
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• 1.7 Brake disc with visual check - check
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• 2 Rear wheel brake (drum brake) - repair
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• 2.1 Brake drum - Assembly overview
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• 2.2 Brake shoes - remove and install
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• 3 Parking brake - Assembly overview
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• 3.1 Parking brake cable (drum brake) - remove and install
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• 3.2 Parking brake - adjust
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• 4 Brake pedal - Assembly overview
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• 4.1 Pedal set - remove and install
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• 4.2 Brake pedal - remove and install
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• 4.3 Brake pedal switch F47 - remove and install
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• Brakes - Hydraulic system, servo brake
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• 1 Front brake caliper (FS II) - repair
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• 1.1 Plunger for front brake caliper - remove and install
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• 2 Front brake caliper, brake caliper (FS II) - repair
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• 2.1 Front brake caliper plunger - remove and install
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• 3 Braking power adjustment - Assembly overview
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• 3.1 Brake pressure regulator - adjust
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• 3.2 Brake pressure regulator - check
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• 4 Brake system - bleed
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• 4.1 Brake system - Bleed with brake replenishment and bleed equipment
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• 4.2 Brake system - Bleed without brake replenishment and bleed equipment
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• 4.3 Brake system with ABS/EDS/ASR - Bleed when the reservoir is empty
  86
• 5 Brake booster/brake master cylinder - Assembly overview
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• 5.1 Servo brake vacuum pump (diesel vehicles) - remove and install
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• 5.2 Check valve - check
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• 6 Brake cylinder - remove and install
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• 6.1 Removal
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• 6.2 Installation
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• 7 Servo brake - remove and install
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• 7.1 Removal
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• 7.2 Installation
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